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Krone EasyCut B 1000 CV User Manual

Krone EasyCut B 1000 CV
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Original operating instructions
Disc Mower
EasyCut B 1000 CV
EasyCut B 1000 CV Collect
EasyCut B 1000 CR
EasyCut B 1000 CR Collect
(from serial no.: 888 906)
Order no.: 150 000 161 03 en
18.11.2014

Table of Contents

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Krone EasyCut B 1000 CV Specifications

General IconGeneral
BrandKrone
ModelEasyCut B 1000 CV
CategoryLawn Mower
LanguageEnglish

Summary

Foreword

EC Declaration of Conformity

Manufacturer's declaration of product compliance with EU directives.

To this Document

Validity

Specifies the KRONE EasyCut disc mower series covered by these instructions.

Direction Information

Defines directional terms used in the manual.

Identifying Symbols

Explains symbols used to identify information in the manual.

Hazard Warnings

Explains symbols for DANGER, WARNING, and CAUTION messages.

Safety

Intended Use

Details proper use, unauthorized modifications, and consequences.

Personnel Qualification and Training

Specifies requirements for machine operators and maintenance personnel.

Dangers in Case of Non-compliance with Safety Instructions

Outlines hazards resulting from ignoring safety guidelines.

Safety Instructions and Accident Prevention Regulations

Lists general safety and accident prevention rules to follow.

PTO Operation Safety

Essential safety measures for operating the PTO shaft.

Hydraulic System Safety

Safety warnings and procedures for the hydraulic system.

Maintenance Safety

General safety rules to follow during maintenance.

Working in Vicinity of Power Lines

Safety guidelines for operating near power lines.

Machine Description

Identification Plate

Location and importance of the machine's identification plate.

Information for Questions and Orders

Specifies data needed for inquiries and ordering parts.

Contact Information

Provides KRONE contact details.

Technical Data of the Machine

Machine Specifications by Type

Lists technical specifications for different EasyCut models.

Lubricants Information

Information on lubricants and their designations.

Gearbox Lubrication Details

Specific oil quantities and types for gearboxes.

Commissioning

First Installation Procedures

Refers to separate assembly instructions for initial setup.

Special Safety Instructions for Commissioning

Critical safety guidelines before initial operation.

Initial Operation Checklist

A comprehensive checklist for initial machine setup and checks.

Adapting to the Tractor

Steps for connecting the machine to the tractor.

PTO Shaft Installation and Adjustment

Safety and procedure for PTO shaft installation and adjustment.

Load-Sensing Connection Procedures

Details on connecting the load-sensing system to the tractor.

Start-up Procedures

Mounting onto the Tractor

Step-by-step guide for attaching the machine to the tractor.

Hydraulic Line Connection

Safety and connection procedures for hydraulic lines.

Connecting to KRONE ISOBUS CCI Terminal

Instructions for connecting the ISOBUS terminal to the tractor.

PTO Shaft Safety and Installation

Safety instructions and installation for the PTO shaft.

KRONE ISOBUS-Terminal CCI 100

Installing the Terminal into the Tractor Cabin

Guidance on installing the terminal in the tractor cabin.

ISOBUS Short Cut Button Functionality

Explains the function and safety of the ISOBUS short cut button.

Terminal Display and Touchscreen

Details the terminal's touchscreen interface for navigation.

Connecting Terminal to ISOBUS Tractors

Steps to connect the terminal to tractors with ISOBUS.

Connecting Multi-Function Lever to CCI Terminal

Instructions for connecting the multi-function lever to the CCI terminal.

Connecting Terminal to Non-ISOBUS Tractors

Steps to connect the terminal to tractors without ISOBUS.

Switching Terminal On/Off (Machine Connected)

Procedure to power the terminal on/off with the machine connected.

KRONE ISOBUS CCI 100 Terminal / manual mode

Screen Display Areas Overview

Overview of the screen layout and its display areas.

Raise/Lower Front Mowing Unit Control

Basic dialogue controls for raising and lowering the front mowing unit.

Lowering Lateral Mowing Units to Headland

Procedure to lower lateral units from transport to headland position.

Raising Lateral Mowing Units to Transport

Procedure to raise lateral units from headland to transport position.

Raise/Lower Mowing Units Control

Basic dialogue controls for raising and lowering both mowing units.

Lowering All Mowing Units to Working Position

Procedure to lower all mowing units from headland to working position.

Raising All Mowing Units to Headland Position

Procedure to raise all mowing units from working to headland position.

Overcut and Lateral Displacement Adjustment

Basic dialogue for adjusting overcut and lateral displacement.

Cross Conveyor Basic Dialogue

Dialogue for controlling the cross conveyor.

Hydraulic System Basic Dialogue

Basic dialogue for managing the hydraulic system.

KRONE ISOBUS CCI 100 Terminal / automatic mode

Screen Display Areas Overview (Automatic Mode)

Overview of the screen layout in automatic mode.

Status Line Area (I) - Automatic Mode

Explains the status line indicators in automatic mode.

Main Window Displays (II) - Automatic Mode

Explains the main window displays in automatic mode.

KRONE ISOBUS-Terminal CCI 100 Menu Level

Accessing the Menu Level

Steps to access the main menu levels.

Main Menu 1 "Settings"

Accessing and navigating the main settings menu.

Menu 1-1 'Setting Overcut'

Procedure for setting the overcut value.

Menu 1-2 'Setting Lateral Displacement'

Procedure for setting lateral displacement.

Menu 1-3 "Setting the Front Mowing Unit"

Options for setting the front mowing unit mode.

Menu 1-4 "Swath Roller Height for Automatic Mode"

Setting swath roller height in automatic mode.

Menu 1-6 „Setting the Lowering Speed“

Adjusting the speed for lowering mowing units.

Menu 1-7 Control Mode Settings

Selecting control modes for mowing units.

Main Menu 2 „Counter“

Accessing the counter menus.

Menu 2-1 "Customer Counter"

Information and symbols related to customer counters.

Menu 2-2 'Total Counters'

Information on total operational counters.

Main Menu 4 „Service“

Accessing the service menu.

Menu 4-2 "Manual Sensor Test"

Performing manual tests on machine sensors.

Diagnostics – Namur Sensors

Information and settings for Namur sensors.

Diagnostics Angle Sensor

Information on angle sensor diagnostics.

Diagnostics Power Supply Voltages

Checking power supply voltages for system components.

Actuator Test Procedures

Safety and procedure for testing machine actuators.

Menu 4-4 Manual Actuator Test

Performing manual tests on individual actuators.

Menu 4-6 Speed/Direction Diagnostics

Diagnostics for vehicle speed and direction indicators.

Menu 4-7 "Diagnostics Auxiliary (AUX)"

Auxiliary diagnostics for functions.

Menu 4-9 "Manual Operation Without Confirmation"

Manual operation without safety checks.

Main Menu 5 'Information'

Accessing the information menu for machine details.

Main Menu 6 Technician

Accessing the password-protected technician menu.

Main Menu 9 "ISO Settings Info"

Accessing information about ISO settings.

Menu 9-1 "Softkeys ISO Terminal"

Configuring softkeys for ISO terminals with fewer than 10 keys.

Menu 9-2 „Switching Between Terminals“

Procedures for switching between multiple connected ISO terminals.

Alarm Message Display and Reset

How alarm messages are displayed and how to reset them.

Alarm Message Reference

Detailed list of alarm messages, causes, and remedies.

Logical Alarms

Table of logical alarms, their causes, and remedies.

Physical Alarm Messages

Table of physical alarms, their causes, and remedies.

ISOBUS Operation

General ISOBUS System Aspects

General information on the ISOBUS system and its standards.

Attaching the ISOBUS Terminal

Steps for connecting the ISOBUS terminal.

Functions Differing from KRONE ISOBUS Terminal

Explains functions unique to the KRONE CCI terminal.

ISOBUS "Auxiliary" Function (AUX)

Details functions available in the Auxiliary (AUX) menu.

Joystick Assignment Example

Illustrates default joystick assignments for Fendt tractors.

WTK Multi-Function Lever Settings

Provides recommended settings for a WTK multi-function lever.

Driving and Transport

Switching to Transport Position

Procedure for moving the machine to transport position.

Machine Preparation for Road Travel

Steps for preparing the machine for road travel.

Operation

Before Mowing Preparations

Pre-operation checks and preparations before mowing.

Mowing Procedures

Procedures and checks to perform during mowing operations.

Folding Down Safety Device

How to deploy and secure safety devices before work.

Adjusting Lateral Suspension Arm

Procedure for adjusting the height of the lateral suspension arms.

Transitioning from Transport to Working Position

Steps to transition the machine from transport to working position.

Lowering Lateral Mowing Units to Headland

Procedure to lower lateral mowing units to headland position.

Lowering All Mowing Units to Working Position

Procedure to lower all units from headland to working position.

Headland Position Procedures

Safety and procedures for operating in headland position.

Raising All Mowing Units to Headland Position

Procedure to raise all units from working to headland position.

Raising Lateral Mowing Units to Transport

Procedure to raise lateral units to transport position.

Detaching the Machine Safely

Steps for safely disconnecting the machine from the tractor.

Machine Parking Instructions

Instructions and considerations for parking the machine.

Settings

Adjusting Cutting Height

How to adjust the cutting height using the top link.

Adjusting Safety Guards

Adjusting the outer and inner guards for proper function.

Setting Pole Protection Mechanism

How to set the pole protection mechanism for obstacle impact.

Adjusting Tedder Speed

Adjusting tedder speed.

Adjusting Conditioner Plate

Adjusting the conditioner plate.

Swathing Adjustment

Adjusting swath flaps for different swath widths.

Wide Spreading Adjustment

Adjusting swath flaps and deflector plates for wide spreading.

Setting Wide Distributor Plate

Adjusting the wide distributor plate for forage distribution.

Wide Spreading with Cross Conveyor Option

Procedure for wide spreading when using the cross conveyor.

Adjust Locking Mechanism

Adjusting the locking mechanism for side panel security.

Setting Roller Distance

Adjusting the distance between conditioning rollers.

Conveyor Belt Adjustment

Procedure for tensioning and adjusting the conveyor belt.

Moving the Cross Conveyor

Instructions for repositioning the cross conveyor.

Maintenance

Test Run Procedure

Performing a test run after maintenance or repair.

Spare Parts Information

Importance of using genuine KRONE spare parts.

Maintenance Schedule Table

A table outlining required maintenance tasks and intervals.

Tightening Torques Specifications

Torque specifications for various screw and nut sizes.

Rotary Hub with Shear Fuse (Optional)

Information on the optional rotary hub with shear fuse.

Safety: Rotating Cutting Discs/Blade Drums

Safety warning regarding rotating cutting discs and blade drums.

Procedure After Shear Pin Failure

Steps to follow after a shear pin has sheared.

Maintenance - Hydraulic System

High-Pressure Filter Maintenance

Information about the high-pressure filter and its contamination indicator.

Load-Sensing Connection Procedures

Details on connecting the load-sensing system to the tractor.

Emergency Manual Hydraulic Activation

How to manually activate hydraulic valves in case of electrical failure.

Road Travel Preparation (Emergency Manual Mode)

Steps to prepare the machine for transport using manual hydraulic activation.

Comfort Hydraulic Block Diagram

Diagram illustrating the comfort hydraulic system configuration.

Maintenance - Gearbox

Main Gearbox Oil Level and Change

Procedures for checking and changing oil in the main gearbox.

Mower Drive Gearbox Oil Level and Change

Procedures for checking and changing oil in the mower drive gearbox.

Angular Gearbox Oil Level and Change (Top Part)

Procedures for checking and changing oil in the angular gearbox top part.

Angular Gearbox Oil Level and Change (Bottom Part)

Procedures for checking and changing oil in the angular gearbox bottom part.

Cutter Bar Oil Level and Change

How to check and change oil for the cutter bar.

Maintenance - Blade Changing

Checking Cutter Blades and Blade Holder

Inspecting cutter blades and their holders for wear and damage.

Cutter Blades Wear and Replacement

Information on cutter blade wear limits and replacement.

Blade Screw Connection Procedure

Procedure for connecting blades using screws.

Blade Quick-Fit Device Usage

Procedure for using the quick-fit blade system.

Periodical Inspection of Leaf Springs

Inspecting leaf springs for wear and damage.

Inspection of Cutting Discs / Blade Drums

Inspecting cutting discs and blade drums for deformation.

Abrasion Limit for Cutting Discs

Determining wear limit for cutting discs based on material thickness.

Blade Changing on Cutting Discs

Steps for changing blades on cutting discs.

Blade Screw Connection Details

Detailed steps for blade screw connections.

Blade Quick-Fit Device Details

Detailed steps for using the quick-fit device.

Replacing Linings

Procedure for replacing worn linings on the cutter bar.

Maintenance – Lubrication Chart

Special Safety Instructions for Lubrication

Safety precautions for lubrication tasks.

PTO Shaft Lubrication Intervals

Lubrication intervals for PTO shafts.

Lubrication Chart: EasyCut B 1000 CV

Visual guide showing lubrication points and intervals for EasyCut B 1000 CV.

Lubrication Chart: EasyCut B 1000 CV Collect

Visual guide showing lubrication points for EasyCut B 1000 CV Collect.

Lubrication Chart: EasyCut B 1000 CR

Visual guide showing lubrication points for EasyCut B 1000 CR.

Lubrication Chart: EasyCut B 1000 CR Collect

Visual guide showing lubrication points for EasyCut B 1000 CR Collect.

Maintenance – Electrical System

Sensor Positions Overview

Location of various sensors on the machine.

Adjusting Machine Sensors

Procedures for adjusting Namur sensors.

Special Equipment

Special Safety Instructions for Equipment

Safety precautions for operating special equipment.

Adjusting Skids for Cutting Height

How to adjust the skids to change cutting height.

Cross Conveyor Operation

General information and operation of the cross conveyor.

Hydraulic System Safety (Leaking Lines)

Safety warnings related to hydraulic system leaks.

Hydraulic Fluid and Lubricant Quantities

Specifies oil quantities and types for the hydraulic system.

Checking Hydraulic Oil Level

Procedure for checking the hydraulic oil level.

Replacing Hydraulic Oil Filter

Steps for replacing the hydraulic oil filter.

Cleaning the Cross Conveyors

Proper methods for cleaning cross conveyors.

Placing in Storage

General Storage Instructions

Instructions for storing the machine properly.

Before the Start of the New Season

Special Safety Instructions for New Season

Safety precautions before commencing the new season.

Test Run Procedure

Conducting a test run after initial preparations.

Friction Clutch Information and Warnings

Information and manipulation warnings for the friction clutch.

Appendix

Electrical Circuit Diagram Reference

Reference to available electrical circuit diagrams.