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General| Brand | Motala |
|---|---|
| Model | MC2000 |
| Category | Lifting Systems |
| Language | English |
Explains the purpose of the assembly manual for Motala Hissar MC2000 lifts.
Highlights critical safety rules and warnings for lift installation and operation.
Details checks for lifting heights, openings, space, power supply, and material.
Instructions for checking lift components upon arrival and placement.
Guidance on planning lift well construction, including glass module placement and cable channels.
Provides general methods for assembling lift well and glass modules using screws or rivets.
Explains the use of precision gauge blocks for correct height placement of glass modules.
Detailed steps for assembling the bottom part of the lift well, including corner profiles and modules.
Instructions for routing and connecting electrical cables for the lift system.
Steps for installing lower and upper guide rails, ensuring correct alignment and fastening.
Instructions for installing the driving shaft, gear, and motor components.
Details on connecting pit-related functions, including terminal floor switch and pit prop.
Guidance on connecting control panel wiring and drive command box.
Steps for hanging doors, adjusting locks, and removing work platforms.
Instructions for starting the drive command box and performing initial checks.
Procedure for jointing the drive chains using a jointing rod.
Instructions for assembling and installing the lift platform.
Steps for fine-tuning the platform's horizontal position and operation.
Instructions on how to secure the lift well structure.
Details on installing door sills at various landings.
Guidance on securing fixing plates for cover plates and guide rails.
Instructions for installing travelling cable, panel plate, overload unit, and control panel.
Procedure for cancelling the drive command box operation.
Instructions for installing the lift ceiling and its associated fittings.
Steps to initiate operation using the platform control panel.
Instructions for fitting and adjusting lock arms on each floor.
Details on adjusting and installing high-speed contacts and magnets.
Guidance on lubricating guide rails and lock arm rollers.
Instructions for fitting small and large cover plates, including shaft hood.
Final steps including fitting motor cover, signs, cleaning, and patching paint.
Procedure for conducting final inspection and filling out inspection forms.
Instructions for mounting the door leaf, including tips for hinge alignment.
Guidance on installing a door stop to prevent over-opening.
Steps for adjusting hinges in height and ensuring proper fit to avoid play.
Describes the mechanical blocking device and its operating handle for pit safety.
Detailed steps for installing brackets, pulleys, handle, and the blocking device itself.
Instructions for adjusting the wire tension and checking the device functionality.
Procedure for eliminating slack in the operating handle and wire for proper function.
Steps for mounting the retiring ramp and limit switch cams.
Instructions for mounting the limit switches (62:N) and (62:U).
Guidance on setting limit switch positions for accurate floor stopping.
Instructions for installing the overload arm, platform wall, and cables.
Steps for fitting the shelf and angle brackets.
Instructions for installing the switch unit for the upper sensitive edge.
Steps for fitting the switch unit for the overload device.
Procedure for fixing the overload arm.
Instructions for fitting the earth terminal, circuit board, and connecting cables.
Steps for fitting the upper sensitive edge.
Instructions for placing the left and right side panels.
Steps for fixing the side panels into the groove.
Instructions for fitting the COP and handrail.
Step 1 for installing the COP panel, loosening screws and inserting hinge plates.
Step 2 for installing the COP panel, tightening screws.
Step 3 for installing the COP panel, applying wire to the wall.
Step 4 for installing the COP panel, applying wire to COP and connecting cables.
Step 5 for installing the COP panel, sliding COP until it stops.
Step 6 for installing the COP panel, fixing the COP.
Steps for installing the consol and mounting the flip chair.
Procedure for testing the flip chair's functionality and magnetic hold.
Instructions for refitting the COP and performing a function test.
Instructions for fitting side panels, COP, and exclusive wall components.
Step 1 for fitting the exclusive wall, removing protective paper.
Step 2 for fitting the exclusive wall, placing and taping the lower part.
Instructions for connecting cables and fitting the automatic door operator.
Steps to prepare for fitting the automatic door operator, including arm positioning.
Procedure for fitting the automatic door operator using screws.
Guidance on adjusting slow speed using a separate document and fitting the cover.
Details site requirements, tools needed, delivery check, and standard sizes.
Preparation steps for fitting the threshold, including finished floor checks.
Steps for marking, fitting the outer and inner parts of the threshold.
Instructions for fitting the slider and the door closer.
Guidance on adjusting the door closer and final checks.
Procedure for adjusting platform gliding shoes to avoid vibrations.
Step to slightly loosen screws on gliding shoes.
Instruction to load the platform with 150kg.
Steps to tighten screws with specified torque.
Procedure to test drive the platform with and without load for vibrations.
Preparation steps for platform floor installation, including mechanical blocking device.
Instructions to fit the mechanical blocking device as per related documentation.
Instructions for placing the lifting rod and winch in the lift shaft.
Procedure for lifting the platform into the lift well using two persons.
Steps to connect the winch hook to the platform lifting eye.
Instructions to prepare for lowering the platform using the winch.
Procedure for lowering the platform to a horizontal position.
Steps for fixing the platform in position using screws.
Final steps to secure the platform by fitting remaining screws.
Instructions for removing the lifting eye and storing it.
Preparation steps for emergency lowering installation, including motor and bracket unit.
Instructions for fitting the bracket unit under the motor.
Steps to adjust and tighten the bracket unit to avoid vibration noise.
Procedure for centering the entrance hole for the lowering tool.
Step to slightly loosen screws.
Instructions for fitting the lowering tool into the hole.
Verify that the allen key is inserted in the motor shaft.
Step to tighten screws to fix the adjusted hatch.
Procedure to verify the emergency lowering function and safety circuit.
Preparation steps for fitting glass panel screws into sandwich panels.
Check that screws do not penetrate the sandwich panel's sheet metal flange.
Modify the sandwich panel flange to allow screw heads to pass.
Check fitting of glass and sandwich panels before installation.
Verify that the sandwich panel male fits into the glass panel female.
Preparation for installing clamp protection, lowering engine cabinet if needed.
Instructions for lowering the engine cabinet if it obstructs clamp protection fitting.
Procedure for marking hole positions for clamp protection.
Steps to fit the clamp protection using M5 holes and screws.
Instructions for installing rubber blocks for hidden hinge cable protection.
Procedure for fitting the rubber block onto the hinge.
Ensuring the rubber block is firmly squeezed into place above the hinge.
Instructions for fitting the plastic cover before closing the landing door.
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