TABLE OF CONTENTS
iii
Replacing the Printhead Cartridge 148
Printhead Storage & Shelf Life 149
Printhead Service Life 149
Printhead Disposal 149
Cleaning Pen Driver Printed Circuit Board Contacts 150
Inspecting & Cleaning the Lip of the Capping Station 151
Inspecting the Wiper Roller 152
Cleaning/Replacing Service Station Items 153
Removing the Service Station 153
Cleaning the Service Station 156
Wiper Roller Removal and Cleaning or Replacement 156
Wiper Motor Assembly Removal and Cleaning 157
Printing Platen and Capping Station Removal and Cleaning 158
Cleaning the Service Station Tray 158
Suggestion for High Volume Users: 158
Installing the Service Station 159
Still Experiencing Print Quality Issues? 162
Inspecting/Replacing the Waste Ink Tray 163
Replacing the Sheet Separators 164
Cleaning the Printer Body 165
Cleaning the Feed Rollers and Forwarding Rollers 165
Cleaning the Feed Sensor 166
Cleaning the Ink Revolver Couplings 167
Cleaning the Encoder Wheel - Z2i Engine 167
Cleaning the Lift Arm Sensor 168
Cleaning the Encoder Wheel on the Lift Motor 168
Cleaning Other Items inside the Print Engine 170
Grit Rollers (Media Transport Rollers) 170
Media (Paperpath) Sensors 170
Paperpath Surfaces 170
Printing Platen Surface 170
Preparing Printer for Transport 172
Local relocation 172
Remote relocation or shipping 172
Lubricating the Service Station Friction Points 174
Lubricating the Grit Roller Ground Clips/Springs 178
Reinstalling or Replacing the Service Station 179
Appendix Section 183
Appendix A –Specifications 183
Appendix B – Supplies and Optional Hardware 184
Appendix C – Service Station Guide Installation Instructions 185
Appendix D – Ink Delivery System (IDS) 192
Theory of Operation 192
Appendix E – Z2i Wiring Diagram 194
Appendix F – Z3/Z4/MR Wiring Diagram 195
Appendix G –Interface (I/O) Board (42-500-30) Schematic 196
Appendix H –Interface (I/O) Board (42-500-30 Rev B) Schematic 197
Appendix I –Side Frame Modification 198
Index 199
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