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EcoDrive Cs
REXROTH EcoDrive Cs User Manual
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Rexroth EcoDrive Cs
Drives
R9
1
1
2957
58
Edition 02
Project Planning Manual
Courtesy of CMA/Flodyne/Hydradyne
▪
Motion Control
▪
Hydraulic
▪
Pneumatic
▪
Electrical
▪
Mechanical
▪
(800) 426-5480
▪
www.cmafh.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction to the System
9
Rexroth Ecodrive Cs Drive System
9
Rexroth Ecodrive Cs Device Range
10
Individual Components
10
Configuration
10
Drive Controller - Motor Combinations
12
Type Codes
13
Drive Controllers with Analog/Parallel Interface
13
Drive Controllers with SERCOS Interface
14
Drive Controllers Without Master Communication (Basic Devices)
15
Master Communication
16
2 Important Directions for Use
17
Appropriate Use
17
Introduction
17
Areas of Use and Application
18
Inappropriate Use
18
3 Safety Instructions for Electric Drives and Controls
19
Introduction
19
Explanations
19
Hazards by Improper Use
20
General Information
21
Protection against Contact with Electrical Parts
23
Protection against Electric Shock by Protective Low Voltage (PELV)
24
Protection against Dangerous Movements
25
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
27
Protection against Contact with Hot Parts
28
3.10 Protection During Handling and Mounting
28
3.11 Battery Safety
29
3.12 Protection against Pressurized Systems
29
4 Technical Data (Drive Controllers)
31
Dimensional Drawings
31
DKC01.3-0Xx Drive Controllers with Analog/Parallel Interface
31
DKC02.3-004 (100 W), DKC02.3-008 (200 W) and DKC02.3-012 (400 W) Drive Controllers with SERCOS Interface
32
DKC02.3-018 (750 W) Drive Controller with SERCOS Interface
33
DKC10.3-004 (100 W), DKC10.3-008 (200 W) and DKC10.3-012 (400 W) Drive Controllers - Basic Devices
34
DKC10.3-018 (750 W) Drive Controller - Basic Device
35
Mass and Materials
36
Ambient and Operating Conditions
37
Electrical Data
39
Power Section
39
Performance Data
41
Control Voltage Connection
45
Control and Display Elements (H1, S1, S2, S3)
46
H1 (Diagnostic Display)
46
S1 (Button)
46
S2, S3 (Address Switch)
46
CE Label, C-UL Listing, Tests
47
5 Electrical Connections
49
Connections Independent of the Device
49
Views of the Devices and Terminal Connector Designations
49
Schematic Overall Connection Diagram
51
X1, Mains and Control Voltage
53
X2, Additional Choke and Braking Resistor
54
X3, Motor
57
Ground Connection
59
X4, Encoder
60
X5_1: Digital Inputs
61
X5_2: Digital Outputs
63
X5_3: Holding Brake
66
X6, Serial Interface RS232
69
Connections Dependent on the Device
71
DKC01.3 - Analog/Parallel Interface
71
DKC02.3 - SERCOS Interface
79
DKC03.3 - Profibus-DP Interface
81
DKC06.3 - Devicenet Interface with COMBICON Connector
87
DKC16.3 - Devicenet Interface with Sealed Micro-Style Connector
89
DKC05.3 - Canopen Interface
91
Mounting a Master Communication Module
93
Removing the Shipping Brace
93
Inserting the Master Communication Module
94
Replacing a Master Communication Module
95
6 Mains and Supply Voltage Connection
97
Connection Features
98
Kinds of Connection
99
Single-Phase Connection
99
Three-Phase Connection
100
Inrush Current and Mains Phase Current
101
Characteristic of Inrush Current
101
Inrush Current Impulse
102
Computing Phase Current on the Mains
107
Mains Connection with Phase Currents of more than 25 a
108
Mains Connection with Phase Currents of Less than 25 a
109
Selecting Q1 Fuse and K1 Contactor
110
Mains Filter
111
Operation on 400/480 V Mains
112
Basics
112
Selecting the Mains Transformer
112
The Ground Conditions of the Power Supply Network
113
Earth-Leakage Circuit Breaker
114
Control Circuits for the Mains Connection
114
Overview
114
Control Circuits with E-Stop
115
7 Designing the Control Cabinet
117
Notes on Control Cabinet Project Planning
117
Mounting Position and Distances
117
Arranging the Components in the Control Cabinet
118
Using Cooling Units in the Control Cabinet
119
General Information
121
Wire Routing in the Control Cabinet
122
EMC in the Control Cabinet
122
8 Motors
123
Overview
123
Basic Type
123
Options
123
Benefits
123
MSM Type Code
124
Motor MSM020B
124
Motor MSM030
125
Motor MSM040B
126
Types
127
Technical Data
128
Basics
128
Definition of Parameters
129
Msm020B
131
Dimensions
131
Key
132
Cables at the Motor
132
Technical Data
133
Msm030B
135
Dimensions
135
Key
136
Cables at the Motor
136
Technical Data
137
Msm030C
139
Dimensions
139
Key
140
Cables at the Motor
140
Technical Data
141
Msm040B
143
Dimensions
143
Key
144
Cables at the Motor
144
Technical Data
145
Application Instructions
147
Operating Conditions
147
Degree of Protection
148
Design and Installation Positions
149
Housing Materials
150
Holding Brake
151
Output Shaft and Motor Bearing
152
Encoder
156
Acceptances, Approvals
161
Assembly
162
Skilled Technical Personnel
162
Mounting the Motor
162
Connecting the Motor
163
8.10 Startup, Operation, and Maintenance
164
Startup
164
Operation
165
Maintenance
165
9 Identifying the Components
171
Marking the Components
171
Type Plates
171
Type Plates at the Drive Controller
171
Type Plate at the Motor
173
10 Additional Components
175
10.1 Cables
175
Motor Cable IKG0331
175
Motor Extension Cable IKG0332
176
Encoder Cable IKS0230
177
Encoder Extension Cable IKS0232
178
Encoder Emulation Cable RKG0008
179
RS232 Cable IKB0041
180
10.2 Accessories
181
Sup-E01-Dkc*Cs-Consig
181
Sup-E02-Dkc*Cs-Conpwr
184
Sup-E03-Dkc*Cs-Battry
186
SUP-E04-DKC*CS-ENCODR (Encoder Adapter)
187
Sup-E05-Dkc*Cs-Surgep
193
Sup-E06-Dkc*Cs-Consig
195
10.3 Braking Resistor
197
Notes
197
Identification
197
Mechanical Data
198
Electrical Data
199
10.4 DC24V NTM Power Supplies
200
Application Recommendations
200
Technical Data
200
Dimensional Sheets and Installation Dimensions
201
Front Views
201
Electrical Connection
202
Type Code
203
10.5 DST Transformers
204
Selection
204
Autotransformers for Drive Controllers
204
Technical Data
205
Type Code
211
10.6 Mains Filter
212
Nfe01.1
212
Nfe02.1
213
Nfd03.1
214
11 Service & Support
215
11.1 Helpdesk
215
11.2 Service-Hotline
215
11.3 Internet
215
Vor der Kontaktaufnahme
215
11.5 Kundenbetreuungsstellen
216
Sales & Service Facilities
216
12 Index
221
4
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REXROTH EcoDrive Cs Specifications
General
Brand
REXROTH
Model
EcoDrive Cs
Category
Servo Drives
Language
English
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