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TROUBLESHOOTING
WARNING BUZZER SOUNDS INTERMITTENTLY (SHORT BEEP)
1. Water separator/fuel strainer (low pressure side) inspection
Turn the combination switch OFF.
Check the water separator and the fuel strainer (low pressure side).
Is there water in the cup?
YES – Remove the water and clean the cup of the water separator and fuel strainer.
NO – GO TO STEP 2.
2. Water level sensor inspection
Disconnect the water level sensor 2P connector and recheck.
Does the warning buzzer sound the intermittent short term sound?
YES – Repair the shorted wire between ECM and water level sensor. If the wires are correct, replace the
ECM with a new one and recheck.
NO – Faulty water level sensor.
FRAME TROUBLESHOOTING
HARD TO SHIFT
1. Control cable inspection
Check the remote control cable (engine side) for corrosion.
Is the control cable normal?
YES – GO TO STEP 2.
NO – Replace the remote control cable.
2. Shift control cable adjustment
Adjust the shift control cable (page 3-32).
Check the remote control lever of the remote control box for proper operation.
Is the remote control box operation proper?
YES – Improper cable adjustment.
NO – GO TO STEP 3.
3. Shift link/link rod inspection
Check the following to see if they are bent or deformed.
– Shift link
– Shift link rod
Are they normal?
YES – GO TO STEP 4.
NO – Replace the faulty part (s).
4. Shift shaft/shift shaft gear inspection
Check shift shaft A and B to see if they are bent or deformed.
Check shift shaft A and B gear teeth for wear or damage.
Are they normal?
YES – GO TO STEP 5.
NO – Replace the faulty part (s).
5. Shift rod inspection
Check the shift rod to see if it is bent or damaged.
Is it normal?
YES – Gear case problem (clutch shifter and propeller shaft are corroded).
NO – Replace the shift rod with a new one and recheck.
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