TOHATSU BFT75A - Fuel Pump (Low Pressure Side) Removal;Installation; Silencer Case Removal; Installation

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FUEL SYSTEM
FUEL PUMP (LOW PRESSURE SIDE)
REMOVAL/INSTALLATION
Remove the engine cover.
• Clamp the fuel tubes before disconnecting them
from the fuel pump, using commercially available
tube clips
Disconnect fuel tube E [1] and D [2] from the fuel pump
(low pressure side) [3].
Remove the two bolts [4] from the fuel pump (low
pressure side) and remove the fuel pump (low pressure
side).
Remove the O-ring [5] from the fuel pump (low pressure
side) and replace with a new one.
Installation is in the reverse order of removal.
• Apply engine oil to a new O-ring.
SILENCER CASE REMOVAL/
INSTALLATION
REMOVAL
Remove the following:
– Engine cover
– Alternator cover (page 7-5)
Disconnect the IAT sensor 2P connector [1] and
release the harness band clip [2] from the silencer case
[3].
Open the wire harness band [4], and remove breather
tube C [5], main wire harness [6] and the wire harness
band from the silencer case.
Release the vinyl tube [7] from the under cover front
bracket and fuel tube clamp D.
Loosen the air flow clamp screw [1].
Gasoline is highly flammable and explosive.
You can be burned or seriously injured when
handling fuel.
• Keep heat, sparks, and flame away.
• Wipe up spills immediately.
• Handle fuel only outdoors.
[3]
[1]
[4]
[5]
[2]
[1]
[5]
[2]
[7]
[4]
[6]
[3]
[1]