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Vortec 1600 - Page 63

Vortec 1600
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Industrial 1.6L Engine Mechanical 1-41
Important: Before dismantling the toothed belt – screw
fastening bolt for toothed belt drive gear into crankshaft and
move crankshaft in engine rotational direction by 60°
(dimension I) to before TDC mark.
Removal Procedure
1. Move toothed belt tension roller upward against spring
force until bore holes align. Fix toothed belt tension roller
in place with suitable drift (1).
2. Remove toothed belt from camshaft sprocket.
3. Remove camshaft sprocket – see operation Seal Ring in
Front Camshaft Housing, Replace.
4. Remove DIS ignition module – see operation DIS Igni-
tion Module, Remove and Install.
5. Remove carrier plate from camshaft housing – see op-
eration Seal Ring in Rear Camshaft Housing, Replace.
6. Remove pressure plate (1) from camshaft housing.
Important: Cover oil return bore holes in cylinder head
during assembly so thrust pieces cannot fall in.

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