WinGD X92 - Page 186

Maintenance2303−1/A1
Winterthur Gas & Diesel Ltd.
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3.2 Installation
WARNING
Injury Hazard: Before you operate the turning gear, make sure
that no personnel are near the flywheel, or in the engine.
CAUTION
Damage Hazard: Each time you operate the turning gear, you
must remove the platform (94142). This will prevent damage to
equipment. After you use the turning gear, you can install the
platform (94142) again.
1) Make sure that the piston rod gland (1, Fig. 9) and the spring dowel pin are in the
correct position.
2) Apply oil to the inner bolts (4).
3) Put new locking plates (5) and the inner bolts (4) in position.
4) Torque the inner bolts (4) to 150 Nm.
5) Bend the locking plates (5) to lock the inner bolts (4).
6) Apply lubricating oil to the opening in the cylinder jacket (3, Fig. 8) and to the area of
the O-rings (4) on the housing (1).
Note: Make sure that the piston rod gland moves freely into the cylinder jacket
(3) and does not tilt.
7) Use the turning gear to carefully move the piston to TDC until the piston rod gland is
in the correct position in the cylinder jacket (3).
8) Apply oil to the outer bolts (6, Fig. 9).
9) Put new locking plates (5) and the outer bolts (6) in position.
10) Torque the outer bolts (6) to 150 Nm.
11) Bend the locking plates (5) to lock the outer bolts (6).
12) Use the turning gear to carefully move the piston to BDC.
13) Remove all tools and equipment.
2015
Remove, Disassemble, Measure Worn Parts, Assemble, Install