Xerox WorkCentre 5024 Service Manual

06/2014
4-1
WC 5022/5024
Repairs and Asdjustments
Version 1.0
4 Repairs and Adjustments
4.1 Introduction
4.1 Introduction .............................................................................................................. 4-3
1. IIT/UI
REP 1.2.1 IIT Top Cover................................................................................................ 4-5
REP 1.3.1 IIT Carriage................................................................................................... 4-5
REP 1.3.2 IIT Carriage Belt............................................................................................ 4-7
REP 1.4.1 Carriage Motor.............................................................................................. 4-8
REP 1.5.1 LED Lamp PWB............................................................................................ 4-10
REP 1.10.1 LCD Display................................................................................................ 4-12
2. ROS
REP 2.1.1 ROS Assembly ............................................................................................. 4-17
3. Drive
REP 3.1.1 Main Drive Motor .......................................................................................... 4-19
REP 3.1.2 Main Drive Housing ...................................................................................... 4-19
4. NOHAD
REP 4.1.1 NOHAD Fan.................................................................................................. 4-21
6. Transfer
REP 6.1.1 BTR Roll ....................................................................................................... 4-23
7. Fusing Unit
REP 7.1.1 Fusing Unit.................................................................................................... 4-25
8. Xero./Deve.
REP 8.1.1 Drum Cartridge ............................................................................................. 4-27
REP 8.2.1 Cartridge Guide ............................................................................................ 4-28
REP 8.2.2 Dispense Drive ............................................................................................. 4-29
9. Feeder,Tray (Tray 1)
REP 9.1.1 Tray 1 Feed Clutch ....................................................................................... 4-31
REP 9.1.2 Tray 1............................................................................................................ 4-32
REP 9.1.3 Tray 1 Size Sensor ....................................................................................... 4-33
REP 9.2.1 Tray 1 Feed Roll and Tray 1 Retard Pad...................................................... 4-33
10. One Tray Module (Tray 2)
REP 10.1.1 Tray 2 Feeder ............................................................................................. 4-35
REP 10.3.1 Tray 2 Feed/Retard/Nudger Roll................................................................. 4-36
REP 10.6.1 STM PWB................................................................................................... 4-37
REP 10.6.2 STM Takeaway Motor................................................................................. 4-39
11. Two Tray Module
REP 11.1.1 Tray 3 Feeder ............................................................................................. 4-41
REP 11.1.2 Tray 4 Feeder ............................................................................................. 4-42
REP 11.3.1 Tray 3 Feed/Retard/Nudger Roll................................................................. 4-44
REP 11.3.2 Tray 4 Feed/Retard/Nudger Roll................................................................. 4-44
REP 11.6.1 2TM PWB ................................................................................................... 4-45
REP 11.6.2 2TM Takeaway Motor................................................................................. 4-46
13. MSI
REP 13.1.1 MSI.............................................................................................................. 4-47
REP 13.3.1 MSI Nudger/Feed Roll ................................................................................ 4-48
REP 13.3.2 MSI Retard Pad .......................................................................................... 4-51
14. L/H Cover
REP 14.1.1 L/H Cover.................................................................................................... 4-53
15. Registration
REP 15.1.1 Registration Chute ...................................................................................... 4-55
REP 15.1.2 Registration Roll.......................................................................................... 4-57
17. Exit
REP 17.1.1 Exit Cover ................................................................................................... 4-59
REP 17.1.2 Exit Roll....................................................................................................... 4-60
18. Electrical
REP 18.1.2 HVPS.......................................................................................................... 4-61
REP 18.1.3 LVPS........................................................................................................... 4-61
REP 18.3.1 Net I/F PWB................................................................................................ 4-63
REP 18.3.2 ESS/MCU PWB .......................................................................................... 4-64
19. Cover
REP 19.1.1 Front Cover................................................................................................. 4-65
REP 19.1.2 Top Cover ................................................................................................... 4-66
REP 19.4.1 Rear Cover.................................................................................................. 4-68
56. DADF
REP 56.1.1 DADF.......................................................................................................... 4-71
REP 56.1.2 DADF Platen Cushion................................................................................. 4-72
REP 56.2.1 DADF Front Cover...................................................................................... 4-73
REP 56.2.2 DADF Rear Cover....................................................................................... 4-74
REP 56.2.3 DADF PWB................................................................................................. 4-75
REP 56.2.4 Upper Feeder.............................................................................................. 4-76
REP 56.2.5 DADF Feeder Assembly ............................................................................. 4-77
REP 56.3.1 Left Counter Balance.................................................................................. 4-79
REP 56.3.2 Right Counter Balance................................................................................ 4-79
REP 56.5.1 DADF Feed/Nudger Roll............................................................................. 4-80
REP 56.6.1 Harness Guide and Wire Harness .............................................................. 4-82
REP 56.6.2 DADF Feed Motor....................................................................................... 4-84
REP 56.7.1 DADF Drive Belt.......................................................................................... 4-85
REP 56.9.1 Document Tray ........................................................................................... 4-87
REP 56.9.2 Retard Chute............................................................................................... 4-88
REP 56.9.3 Invert Chute ................................................................................................ 4-89
REP 56.10.1 DADF Takeaway Roll................................................................................ 4-90
REP 56.10.2 Sensor Bracket ......................................................................................... 4-93
REP 56.13.1 DADF Retard Pad..................................................................................... 4-96

Xerox WorkCentre 5024 Specifications

General

Duplex printing	Yes
Print technology	Laser
Maximum resolution	600 x 600 DPI
Time to first page (black, normal)	14 s
Print speed (black, normal quality, A3)	12 ppm
Print speed (black, normal quality, A4/US Letter)	24 ppm
Duplex print speed (black, normal quality, A4/US Letter)	17 ppm
Copy speed (black, normal quality, A3)	12 cpm
Copy speed (black, normal quality, A4)	24 cpm
Scan to	E-mail, PC
Scan drivers	TWAIN
Scanner type	ADF scanner
Scan speed (black)	22 ppm
Scan speed (color)	13 ppm
Faxing	-
Modem speed	33.6 Kbit/s
Printing colors	Black
Maximum duty cycle	25000 pages per month
Recommended duty cycle	0 - 25000 pages per month
Number of print cartridges	2
Wi-Fi	No
Email protocols	SMTP
Cabling technology	10/100Base-T(X)
Ethernet LAN data rates	10, 100 Mbit/s
Internal memory	256 MB
Standard interfaces	USB 2.0
Display	LCD
Product color	Gray
Market positioning	Business
Windows operating systems supported	Windows 7 Enterprise, Windows 7 Enterprise x64, Windows 7 Home Basic, Windows 7 Home Basic x64, Windows 7 Home Premium, Windows 7 Home Premium x64, Windows 7 Professional, Windows 7 Professional x64, Windows 7 Starter, Windows 7 Starter x64, Windows 7 Ultimate, Windows 7 Ultimate x64, Windows 8, Windows 8 Enterprise, Windows 8 Enterprise x64, Windows 8 Pro, Windows 8 Pro x64, Windows 8 x64, Windows 8.1, Windows 8.1 Enterprise, Windows 8.1 Enterprise x64, Windows 8.1 Pro, Windows 8.1 Pro x64, Windows 8.1 x64, Windows Vista Business, Windows Vista Business x64, Windows Vista Enterprise, Windows Vista Enterprise x64, Windows Vista Home Basic, Windows Vista Home Basic x64, Windows Vista Home Premium, Windows Vista Home Premium x64, Windows Vista Ultimate, Windows Vista Ultimate x64
Paper input type	Paper tray
Total input capacity	350 sheets
Total output capacity	- sheets
Maximum input capacity	1850 sheets
Total number of input trays	5
Paper tray media types	Labels, Plain paper, Recycled paper
Paper tray media weight	60 - 90 g/m²
ISO A-series sizes (A0...A9)	A3, A4
ISO B-series sizes (B0...B9)	B4, B5
Maximum ISO A-series paper size	A3
Power consumption (average operating)	- W
Sustainability certificates	ENERGY STAR

Weight and Dimensions

Depth	574 mm
Width	594.3 mm
Height	581.6 mm