Xerox WorkCentre 5024 Service Manual

06/2014
7-1
WC 5022/5024
Wiring Data
Version 1.0
7 Wiring Data
7.1 Plug/Jack Location List
7.1.1 Plug/Jack Location List ......................................................................................... 7-3
7.1.2 Plug/Jack Location................................................................................................ 7-5
7.2 Wirenet Drawings
7.2.1 IOT/IIT
7.2.1.1 IOT ACH............................................................................................................. 7-13
7.2.1.2 IOT ACN............................................................................................................. 7-14
7.2.1.3 +24VDC-1 .......................................................................................................... 7-15
7.2.1.4 +24VDC-2 .......................................................................................................... 7-16
7.2.1.5 +5VDC/SLP +5VDC/+3.3VDC ........................................................................... 7-17
7.2.1.6 +3.3VDC/SLP +3.3VDC..................................................................................... 7-18
7.2.1.7 DC COM-1 (5V RTN) ......................................................................................... 7-19
7.2.1.8 DC COM-2 (5V RTN) ......................................................................................... 7-20
7.2.1.9 DC COM-3 (24V RTN) ....................................................................................... 7-21
7.2.56 DADF
7.2.56.1 DADF +5VDC................................................................................................... 7-23
7.2.56.2 DADF +24VDC................................................................................................. 7-24
7.2.56.3 DADF DC COM................................................................................................ 7-25
7.3 BSD
7.3.1 Introduction
1. How to Use BSDs ...................................................................................................... 7-27
2. Symbology ................................................................................................................. 7-27
3. Signal Name............................................................................................................... 7-30
4. DC Voltage................................................................................................................. 7-31
5. Other Descriptions ..................................................................................................... 7-31
7.3.3 BSD
Chain 1 Standby Power
CH1.1 Main Power On & M/C Power Control ................................................................ 7-33
CH1.2 DC Power Generation......................................................................................... 7-34
CH1.3 IIT/DADF DC Power Distribution......................................................................... 7-35
CH1.4 Power Interlock Switching................................................................................... 7-36
CH1.5 Fuse & LED Location.......................................................................................... 7-37
Chain 2 Mode Selection
CH2.1 Control Panel ...................................................................................................... 7-39
Chain 3 Machine Run Control
CH3.1 PWBS Communication (IIT/DADF)..................................................................... 7-41
CH3.2 PWBS Communication (STM/2TM) .................................................................... 7-42
CH3.3 PWBS Communication (NET)............................................................................. 7-43
CH3.4 Electric Billing...................................................................................................... 7-44
Chain 4 Start Print Power
CH4.1 Main Drive........................................................................................................... 7-45
Chain 5 Document Transportation
CH5.1 DADF Interlock and Document Setting ............................................................... 7-47
CH5.2 Document Size Sensing (1/2) ............................................................................. 7-48
CH5.3 Document Size Sensing (2/2) ............................................................................. 7-49
CH5.4 Document Feeding.............................................................................................. 7-50
CH5.5 Document Scan, Invert & Exit Transportation..................................................... 7-51
CH5.6 Document Path & Drive Transmission................................................................ 7-52
Chain 6 Imaging
CH6.1 Document Size Sensing...................................................................................... 7-53
CH6.2 Document Illumination......................................................................................... 7-54
CH6.3 Carriage Control.................................................................................................. 7-55
CH6.4 Image Input ......................................................................................................... 7-56
CH6.5 Laser Scanning ................................................................................................... 7-57
Chain 7 Paper Supplying
CH7.1 Tray 1 Paper Size Sensing ................................................................................. 7-59
CH7.2 Tray 2 Paper Size Sensing (1TM)....................................................................... 7-60
CH7.3 Tray 3 Paper Size Sensing (2TM)....................................................................... 7-61
CH7.4 Tray 4 Paper Size Sensing ................................................................................. 7-62
CH7.5 Tray 1 Paper Stacking......................................................................................... 7-63
CH7.6 Tray 2 Paper Stacking......................................................................................... 7-64
CH7.7 Tray 3 Paper Stacking......................................................................................... 7-65
CH7.8 Tray 4 Paper Stacking......................................................................................... 7-66
CH7.9 MSI Paper Stacking ............................................................................................ 7-67
Chain 8 Paper Transportation
CH8.1 Tray 1 & MSI Paper Feeding............................................................................... 7-69
CH8.2 Tray 2 Paper Feeding & STM Paper Transportation........................................... 7-70
CH8.3 Tray 3/4 Paper Feeding & 2TM Paper Transportation........................................ 7-71
CH8.4 Registration......................................................................................................... 7-72
CH8.5 Paper Path & Drive Transmission....................................................................... 7-73
Chain 9 Marking
CH9.1 Charging, Exposure & Development................................................................... 7-75
CH9.2 Toner Dispense & Toner Life Control.................................................................. 7-76
CH9.3 Image Transfer & Stripping ................................................................................. 7-77
Chain 10 Fusing Paper Transportation
CH10.1 Fusing Heat (1/2) .............................................................................................. 7-79
CH10.2 Fusing Heat (2/2) .............................................................................................. 7-80
CH10.3 Fusing ............................................................................................................... 7-81
CH10.4 Paper Exit & Duplex Transportation.................................................................. 7-82
Chain 34 FAX
CH34.1 Fax.................................................................................................................... 7-83
7.4 Electrical Component Location

Xerox WorkCentre 5024 Specifications

General

Duplex printing	Yes
Print technology	Laser
Maximum resolution	600 x 600 DPI
Time to first page (black, normal)	14 s
Print speed (black, normal quality, A3)	12 ppm
Print speed (black, normal quality, A4/US Letter)	24 ppm
Duplex print speed (black, normal quality, A4/US Letter)	17 ppm
Copy speed (black, normal quality, A3)	12 cpm
Copy speed (black, normal quality, A4)	24 cpm
Scan to	E-mail, PC
Scan drivers	TWAIN
Scanner type	ADF scanner
Scan speed (black)	22 ppm
Scan speed (color)	13 ppm
Faxing	-
Modem speed	33.6 Kbit/s
Printing colors	Black
Maximum duty cycle	25000 pages per month
Recommended duty cycle	0 - 25000 pages per month
Number of print cartridges	2
Wi-Fi	No
Email protocols	SMTP
Cabling technology	10/100Base-T(X)
Ethernet LAN data rates	10, 100 Mbit/s
Internal memory	256 MB
Standard interfaces	USB 2.0
Display	LCD
Product color	Gray
Market positioning	Business
Windows operating systems supported	Windows 7 Enterprise, Windows 7 Enterprise x64, Windows 7 Home Basic, Windows 7 Home Basic x64, Windows 7 Home Premium, Windows 7 Home Premium x64, Windows 7 Professional, Windows 7 Professional x64, Windows 7 Starter, Windows 7 Starter x64, Windows 7 Ultimate, Windows 7 Ultimate x64, Windows 8, Windows 8 Enterprise, Windows 8 Enterprise x64, Windows 8 Pro, Windows 8 Pro x64, Windows 8 x64, Windows 8.1, Windows 8.1 Enterprise, Windows 8.1 Enterprise x64, Windows 8.1 Pro, Windows 8.1 Pro x64, Windows 8.1 x64, Windows Vista Business, Windows Vista Business x64, Windows Vista Enterprise, Windows Vista Enterprise x64, Windows Vista Home Basic, Windows Vista Home Basic x64, Windows Vista Home Premium, Windows Vista Home Premium x64, Windows Vista Ultimate, Windows Vista Ultimate x64
Paper input type	Paper tray
Total input capacity	350 sheets
Total output capacity	- sheets
Maximum input capacity	1850 sheets
Total number of input trays	5
Paper tray media types	Labels, Plain paper, Recycled paper
Paper tray media weight	60 - 90 g/m²
ISO A-series sizes (A0...A9)	A3, A4
ISO B-series sizes (B0...B9)	B4, B5
Maximum ISO A-series paper size	A3
Power consumption (average operating)	- W
Sustainability certificates	ENERGY STAR

Weight and Dimensions

Depth	574 mm
Width	594.3 mm
Height	581.6 mm