Chapter 81-00-00 Turbocharging ................................................................................................1
81-00-01 General ................................................................................................................. 1
81-00-10 Turbo Charger Complete ........................................................................................ 1
81-00-11 Removal of the Turbo Charger ............................................................................... 1
81-00-12 Installation of the Turbo Charger ............................................................................ 1
81-00-13 Removal of the Waste Gate Controller .................................................................... 1
81-00-14 Install new Waste Gate Controller .......................................................................... 1
81-00-20 Boost Pressure Actuator ......................................................................................... 3
81-00-21 Removal of the Boost Pressure Actuator (BPA) ........................................................ 3
81-00-22 Installation of the Boost Pressure Actuator .............................................................. 3
81-00-30 Waste Gate Controller ............................................................................................ 5
81-00-31 Inspection ............................................................................................................. 5
81-00-32 Check /Adjust of the Waste Gate Controller............................................................. 5
Chapter 85-00-00 Reciprocating Engine ......................................................................................1
85-00-10 Injector Cover ....................................................................................................... 1
85-00-11 Removal of the Injector Cover ................................................................................ 1
85-00-12 Installation of the Injector Cover without maintenance lid ........................................ 1
85-00-13 Removal of the Maintenance Lid ............................................................................. 3
85-00-14 Installation of the Injector Cover with maintenance lid ............................................ 3
85-00-15 Installation of the Maintenance Lid ......................................................................... 4
85-10-00 Reciprocating Engine Front System ......................................................................... 6
85-10-10 Gearbox ................................................................................................................ 6
85-10-11 Removal of the Gearbox ........................................................................................ 6
85-10-12 Installation of the Gearbox ..................................................................................... 6
85-10-13 Removal of the Gearbox with optional Gearbox Oil Cooler ........................................ 7
85-10-14 Installation of the Gearbox with optional Gearbox Oil Cooler .................................... 7
85-10-15 Removal of the optional Gearbox Oil Cooler ...........................................................12
85-10-16 Installation of the optional Gearbox Oil Cooler ........................................................12
85-10-20 Gearbox Magnet-Drain Plug ..................................................................................13
85-10-21 Removal of the Gearbox Magnet-Drain Plug ...........................................................13
85-10-22 Installation of the Gearbox Magnet-Drain Plug .......................................................14
85-10-30 Gearbox Oil Filter (Gearbox Rev. 70 or higher) .......................................................15
85-10-31 Removal of the Gearbox Oil Filter ..........................................................................15
85-10-32 Installation of the Gearbox Oil Filter ......................................................................16
85-10-40 Gearbox Temperature Sensor ................................................................................17
85-10-41 Removal of the Gearbox Temperature Sensor ........................................................17
85-10-42 Installation of the Gearbox Temperature Sensor .....................................................17
85-10-50 Gearbox Oil ..........................................................................................................18
85-10-51 General ................................................................................................................18
85-10-52 Exchange of the Gearbox Oil .................................................................................18
85-10-53 Refill of the Gearbox Oil ........................................................................................18
85-10-60 Two-Mass-Flywheel ..............................................................................................19
85-10-61 Removal of the Two-Mass-Flywheel .......................................................................19
85-10-62 Installation of the Two-Mass-Flywheel ...................................................................19
85-10-63 Removal and Disassembly .....................................................................................20
85-10-64 Cleaning ..............................................................................................................20
85-10-65 Inspection ............................................................................................................22
85-10-66 Repair and Replacement .......................................................................................36
85-10-67 Marking of Inspected Two-Mass-Flywheel ..............................................................36
85-10-68 Reassembly ..........................................................................................................37
85-10-69 Special Tools ........................................................................................................37
85-10-70 Packing and Shipping............................................................................................38
85-20-00 Reciprocating Engine Power Section ......................................................................39
85-20-10 Crankshaft Cover ..................................................................................................39