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139

About this chapter

This chapter describes briefly the functionality of the Integration Rod, how to diagnose the Integration Rod,

how to replace the Integration Rod and how to adjust the Integration Rod.

Overview

•

Introduction of the Integration Rod

• Integration Rod diagnostic

• Removal of the Mask plate and Rod heatsink

• Replacing the Integration Rod

• Installing the Mask plate and Rod heatsink

• Adjusting the Integration Rod

R5906848 /04 DP2K SLP Series

Integration Rod 11

Default Chapter5
- Table of Contents5
1 Safety11
- Safety Instructions12
2 General15
- Convention Projector Orientation16
- Location of the Main Components of the Projector17
- Projector Status20
- Spare Parts for DP2K-SLP Series21
- Projector Block Diagrams21
3 Preventative Maintenance Actions25
- Month Maintenance Actions26
- Year Maintenance Actions27
- Year Maintenance Actions29
4 Mains Input31
- Introduction DP2K-SLP Series Mains Input32
- Accessing the Mains Input Compartment33
- Replacing the ON/OFF Switch34
- Replacing the Mains Filter35
- Replacing the Solid State Relay36
5 Switch Mode Power Supply (SMPS)39
- Introduction DP2K-SLP Series SMPS Board40
- Removing the SMPS Board40
- Installing the SMPS Board42
- Replacing the Fans of the SMPS Compartment43
6 Laser Driver Module (LDM)45
- Removing the LDM46
- Installing the LDM47
- Replacing a Driver Board in an LDM Unit48
- Removing a Fan from an LDM51
- Installing a New Fan Onto an LDM53
- Replacing a Laser Drive Module56
7 Laser Phosphor Light Source59
- Overview60
- Removing the Light Source61
- Removal of the Controller Assembly62
- Replacing the Laser Control Board (LCB)64
- Replacing the Peltier Controller64
- Replacing the 24V Filter Board65
- Mounting of the Controller Assembly66
- Installing the Light Source67
- Replacing the Phosphor Wheel Interconnection Board70
- Replacing the Phosphor Wheel Monitoring Interconnection Board72
- Replacing the Light Source Fan Interconnection Board72
- Replacing the Light Sensor Interconnection Board74
- Replacing the Blue Laser Interconnection Board75
- Replacing a Fan from the Light Source75
- Replacing the Combiner of the Light Source77
- Replacing the Phosphor Wheel82
- Replacement of the Anode Fan84
- Replacement of the Cathode Fan86
- Replacement of the Cold Mirror Fan88
8 Liquid Cooling Circuit91
- Check Cooling Liquid Level & Cooling Integrity92
- Cooling Liquid Refill92
9 Light Processor95
- Introduction Light Processor96
- Diagnostic96
- Light Processor Replacement Process97
- Removing the Light Processor97
- Installing the Light Processor100
- Cleaning the Prism Exit Side103
- Replacement of the Fan of the Light Processor Compartment104
- Replacement of the Fan of the Red Channel107
- Replacement of the Fan of the Green Channel109
- Replacement of the Fan of the Blue Channel110
- Authorization to Clear Security Warning on the Projector112
10 Light Pipe113
- Introduction Light Pipe114
- Removal of the Light Pipe115
- Removal of the Light Pipe Cover Plate117
- Replacing Light Pipe Lens No1 (Focus Lens)118
- Replacing Light Pipe Lens No2119
- Replacing Light Pipe Lens No3 (Zoom Lens)120
- Replacing Light Pipe Lens No4121
- Cleaning the Light Pipe Lenses122
- Installing the Light Pipe Cover Plate123
- Installing the Light Pipe123
- Adjusting the Light Pipe Lens No1 (Focus Lens)125
- Adjusting the Light Pipe Lens No3 (Zoom Lens)126
- Replacing the Notch Filter127
- Adjusting the Notch Filter128
- Cleaning the Notch Filter130
- Replacing the Fold Mirror Set130
- Adjusting the Fold Mirror133
- Cleaning the Fold Mirrors134
- Replacing the High Contrast Plate135
- Replacing the Light Sensor Module (CLO)135
- Replacement of the Light Pipe Fan136
11 Integration Rod139
- Introduction of the Integration Rod140
- Integration Rod Diagnostic140
- Removal of the Mask Plate and Rod Heatsink141
- Replacing the Integration Rod142
- Installing the Mask Plate and Rod Heatsink144
- Adjusting the Integration Rod145
12 Optical Alignment147
- Aligning the Optical Path148
13 Spatial Color Calibration (LUT-SCC)151
- Introduction to SCC File152
- Obtain the Serial Number of the Installed Light Processor152
- Download the LUT-SCC File from the Barco Website153
- Upload Spatial Color Calibration File155
- Activate Spatial Color Calibration File156
14 Convergence157
- Convergence Controls158
- Preparing for Convergence Adjustment159
- Converging the Blue Pattern Onto the Red Pattern161
- Converging the Green Pattern Onto the Red Pattern162
- Closing off the Light Processor Compartment163
15 Color Calibration & Light Measurements165
- Color Calibration166
- Light Measurements for Smartcare Contracts169
  - Screen Gain Measuring169
  - Measuring the Light Output171
16 Lens Holder173
- Introduction Lens Holder174
- Available Lenses174
- Lens Selection175
- Lens Installation176
- Lens Removal178
- Lens Shift, Zoom & Focus178
- Removal of the Lens Holder Cover Plate180
- Removal of the Lens Holder181
- Installing the Lens Holder183
- Installation of the Lens Holder Cover Plate185
- Replacement of the Vertical Shift Stepper Motor186
- Replacement of the Horizontal Shift Stepper Motor188
- Replacement of the Motor Assembly for 0.69" DC2K Lenses (Type 'M')190
- Replacement of the Motor Assembly for 0.69" DC2K Lenses (Type 'F')192
- Replacement of the Motor Assembly for 0.69" DC2K Lenses (Type 'B')193
- Replacement of the Inner Dust Rubber195
17 Scheimpflug199
- Scheimpflug Introduction200
- Scheimpflug Adjustment201
- Fixation of the Lens Holder Front Plate204
- Back Focal Length Adjustment205
18 Card Cage209
- Introduction Card Cage211
- Integrated Cinema Processor (ICP)211
- Cinema Controller212
- Replacement of the ICP Board214
- Replacement of the RTC Battery of the ICP Board214
- Replacement of the HDSDI Board216
- Replacement of the Link Decryptor217
- Replacement of the Cinema Controller217
- Battery Replacement on the Cinema Controller Board218
- Replacement of the Card Cage Small Fan220
- Replacement of the Card Cage Large Fan221
- Replacement of the ICP Fan222
- Replacement of the Button Module223
- Signal Backplane Replacement Process227
- Removal of the Card Cage Cover228
- Disconnecting the Card Cage Wires229
- Removal of the Card Cage232
- Removal of the Signal Backplane234
- Installing the Signal Backplane236
- Installing the Card Cage239
- Connecting the Card Cage Wires241
- Installation of the Card Cage Cover245
- Removal of the Card Cage Partition Plate246
- Replacement of the Status Light247
19 Software Update Via Communicator (DC Update Companion)249
- Software Upgrade, Launch DC Update Companion250
- Software Upgrade, Projector, ICMP or Touch Panel252
- ICP Software Upgrade257
- Link Decryptor Software Update259
- Update Logging262
20 Exhaust System263
- Replacement of the Rear Exhaust264
21 Board Diagnostic Led's265
- Power Board Diagnostic Leds in the LDM Module266
- Laser Driver Board Diagnostic Leds in the LDM Module267
22 Removal and Installation of the Projector Covers271
- Removal of the Light Source Cover272
- Removal of the Rear Cover272
- Removal of the Top Cover273
- Removal of the Left Side Cover274
- Removal of the Top Cover Plate of the Light Processor Compartment275
- Removal of the Side Cover Plate of the Light Processor Compartment276
- Installation of the Side Cover Plate of the Light Processor Compartment277
- Installation of the Top Cover Plate of the Light Processor Compartment278
- Installation of the Left Side Cover279
- Installation of the Top Cover280
- Installation of the Rear Cover281
- Installation of the Light Source Cover281
23 Dust Filters283
- Check the Large Dust Filter284
- Check the Small Dust Filter285
- Vacuum Cleaning of the Dust Filters287
- Washing and Drying the Dust Filters288
24 Maintenance Procedures291
- Cleaning the Lens292
- Cleaning the Exterior of the Projector292
25 Troubleshooting293
- Ldm295
- Troubleshooting Checklist Cinema Control Board (CCB)296
- Troubleshooting Checklist Laser Control Board (LCB)345
- Log Files378
26 Projector Cleaning383
- Necessary Tools, Products and Tips384
- General Cleaning Procedure for Optical Components384
- Cleaning Process for the Optical Path385
- Cleaning Procedures Optical Components386
- Cleaning Procedures Non Optical Components392
- A Appendix395
  - Hazards396
  - Index397

Brand	Barco
Model	DP2K SLP Series
Category	Projector
Language	English

Barco DP2K SLP Series Service Manual

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