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Barco
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DP2K SLP Series
Barco DP2K SLP Series Service Manual
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31
About
this
chapter
This
chapter
describes
the
several
parts
of
the
projector
mains
input.
Overview
•
Introduction
DP2K-SLP
Series
Mains
Input
•
Accessing
the
Mains
Input
compartment
•
Replacing
the
ON/OFF
Switch
•
Replacing
the
Mains
Filter
•
Replacing
the
Solid
State
relay
R5906848
/04
DP2K
SLP
Series
Mains
Input
4
30
32
Table of Contents
Default Chapter
5
Table of Contents
5
1 Safety
11
Safety Instructions
12
2 General
15
Convention Projector Orientation
16
Location of the Main Components of the Projector
17
Projector Status
20
Spare Parts for DP2K-SLP Series
21
Projector Block Diagrams
21
3 Preventative Maintenance Actions
25
Month Maintenance Actions
26
Year Maintenance Actions
27
Year Maintenance Actions
29
4 Mains Input
31
Introduction DP2K-SLP Series Mains Input
32
Accessing the Mains Input Compartment
33
Replacing the ON/OFF Switch
34
Replacing the Mains Filter
35
Replacing the Solid State Relay
36
5 Switch Mode Power Supply (SMPS)
39
Introduction DP2K-SLP Series SMPS Board
40
Removing the SMPS Board
40
Installing the SMPS Board
42
Replacing the Fans of the SMPS Compartment
43
6 Laser Driver Module (LDM)
45
Removing the LDM
46
Installing the LDM
47
Replacing a Driver Board in an LDM Unit
48
Removing a Fan from an LDM
51
Installing a New Fan Onto an LDM
53
Replacing a Laser Drive Module
56
7 Laser Phosphor Light Source
59
Overview
60
Removing the Light Source
61
Removal of the Controller Assembly
62
Replacing the Laser Control Board (LCB)
64
Replacing the Peltier Controller
64
Replacing the 24V Filter Board
65
Mounting of the Controller Assembly
66
Installing the Light Source
67
Replacing the Phosphor Wheel Interconnection Board
70
Replacing the Phosphor Wheel Monitoring Interconnection Board
72
Replacing the Light Source Fan Interconnection Board
72
Replacing the Light Sensor Interconnection Board
74
Replacing the Blue Laser Interconnection Board
75
Replacing a Fan from the Light Source
75
Replacing the Combiner of the Light Source
77
Replacing the Phosphor Wheel
82
Replacement of the Anode Fan
84
Replacement of the Cathode Fan
86
Replacement of the Cold Mirror Fan
88
8 Liquid Cooling Circuit
91
Check Cooling Liquid Level & Cooling Integrity
92
Cooling Liquid Refill
92
9 Light Processor
95
Introduction Light Processor
96
Diagnostic
96
Light Processor Replacement Process
97
Removing the Light Processor
97
Installing the Light Processor
100
Cleaning the Prism Exit Side
103
Replacement of the Fan of the Light Processor Compartment
104
Replacement of the Fan of the Red Channel
107
Replacement of the Fan of the Green Channel
109
Replacement of the Fan of the Blue Channel
110
Authorization to Clear Security Warning on the Projector
112
10 Light Pipe
113
Introduction Light Pipe
114
Removal of the Light Pipe
115
Removal of the Light Pipe Cover Plate
117
Replacing Light Pipe Lens No1 (Focus Lens)
118
Replacing Light Pipe Lens No2
119
Replacing Light Pipe Lens No3 (Zoom Lens)
120
Replacing Light Pipe Lens No4
121
Cleaning the Light Pipe Lenses
122
Installing the Light Pipe Cover Plate
123
Installing the Light Pipe
123
Adjusting the Light Pipe Lens No1 (Focus Lens)
125
Adjusting the Light Pipe Lens No3 (Zoom Lens)
126
Replacing the Notch Filter
127
Adjusting the Notch Filter
128
Cleaning the Notch Filter
130
Replacing the Fold Mirror Set
130
Adjusting the Fold Mirror
133
Cleaning the Fold Mirrors
134
Replacing the High Contrast Plate
135
Replacing the Light Sensor Module (CLO)
135
Replacement of the Light Pipe Fan
136
11 Integration Rod
139
Introduction of the Integration Rod
140
Integration Rod Diagnostic
140
Removal of the Mask Plate and Rod Heatsink
141
Replacing the Integration Rod
142
Installing the Mask Plate and Rod Heatsink
144
Adjusting the Integration Rod
145
12 Optical Alignment
147
Aligning the Optical Path
148
13 Spatial Color Calibration (LUT-SCC)
151
Introduction to SCC File
152
Obtain the Serial Number of the Installed Light Processor
152
Download the LUT-SCC File from the Barco Website
153
Upload Spatial Color Calibration File
155
Activate Spatial Color Calibration File
156
14 Convergence
157
Convergence Controls
158
Preparing for Convergence Adjustment
159
Converging the Blue Pattern Onto the Red Pattern
161
Converging the Green Pattern Onto the Red Pattern
162
Closing off the Light Processor Compartment
163
15 Color Calibration & Light Measurements
165
Color Calibration
166
Calibration Process
166
White Point Calibration
166
Color Gamut Calibration
167
Light Measurements for Smartcare Contracts
169
Screen Gain Measuring
169
Measuring the Light Output
171
16 Lens Holder
173
Introduction Lens Holder
174
Available Lenses
174
Lens Selection
175
Lens Installation
176
Lens Removal
178
Lens Shift, Zoom & Focus
178
Removal of the Lens Holder Cover Plate
180
Removal of the Lens Holder
181
Installing the Lens Holder
183
Installation of the Lens Holder Cover Plate
185
Replacement of the Vertical Shift Stepper Motor
186
Replacement of the Horizontal Shift Stepper Motor
188
Replacement of the Motor Assembly for 0.69" DC2K Lenses (Type 'M')
190
Replacement of the Motor Assembly for 0.69" DC2K Lenses (Type 'F')
192
Replacement of the Motor Assembly for 0.69" DC2K Lenses (Type 'B')
193
Replacement of the Inner Dust Rubber
195
17 Scheimpflug
199
Scheimpflug Introduction
200
Scheimpflug Adjustment
201
Fixation of the Lens Holder Front Plate
204
Back Focal Length Adjustment
205
18 Card Cage
209
Introduction Card Cage
211
Integrated Cinema Processor (ICP)
211
Cinema Controller
212
Replacement of the ICP Board
214
Replacement of the RTC Battery of the ICP Board
214
Replacement of the HDSDI Board
216
Replacement of the Link Decryptor
217
Replacement of the Cinema Controller
217
Battery Replacement on the Cinema Controller Board
218
Replacement of the Card Cage Small Fan
220
Replacement of the Card Cage Large Fan
221
Replacement of the ICP Fan
222
Replacement of the Button Module
223
Signal Backplane Replacement Process
227
Removal of the Card Cage Cover
228
Disconnecting the Card Cage Wires
229
Removal of the Card Cage
232
Removal of the Signal Backplane
234
Installing the Signal Backplane
236
Installing the Card Cage
239
Connecting the Card Cage Wires
241
Installation of the Card Cage Cover
245
Removal of the Card Cage Partition Plate
246
Replacement of the Status Light
247
19 Software Update Via Communicator (DC Update Companion)
249
Software Upgrade, Launch DC Update Companion
250
Software Upgrade, Projector, ICMP or Touch Panel
252
ICP Software Upgrade
257
Link Decryptor Software Update
259
Update Logging
262
20 Exhaust System
263
Replacement of the Rear Exhaust
264
21 Board Diagnostic Led's
265
Power Board Diagnostic Leds in the LDM Module
266
Laser Driver Board Diagnostic Leds in the LDM Module
267
22 Removal and Installation of the Projector Covers
271
Removal of the Light Source Cover
272
Removal of the Rear Cover
272
Removal of the Top Cover
273
Removal of the Left Side Cover
274
Removal of the Top Cover Plate of the Light Processor Compartment
275
Removal of the Side Cover Plate of the Light Processor Compartment
276
Installation of the Side Cover Plate of the Light Processor Compartment
277
Installation of the Top Cover Plate of the Light Processor Compartment
278
Installation of the Left Side Cover
279
Installation of the Top Cover
280
Installation of the Rear Cover
281
Installation of the Light Source Cover
281
23 Dust Filters
283
Check the Large Dust Filter
284
Check the Small Dust Filter
285
Vacuum Cleaning of the Dust Filters
287
Washing and Drying the Dust Filters
288
24 Maintenance Procedures
291
Cleaning the Lens
292
Cleaning the Exterior of the Projector
292
25 Troubleshooting
293
Ldm
295
Troubleshooting Checklist Cinema Control Board (CCB)
296
Troubleshooting Checklist Laser Control Board (LCB)
345
Log Files
378
26 Projector Cleaning
383
Necessary Tools, Products and Tips
384
General Cleaning Procedure for Optical Components
384
Cleaning Process for the Optical Path
385
Cleaning Procedures Optical Components
386
Cleaning Procedures Non Optical Components
392
A Appendix
395
Hazards
396
Index
397
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Barco DP2K SLP Series Specifications
General
Brand
Barco
Model
DP2K SLP Series
Category
Projector
Language
English
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