217
POWERHEAD
POWERHEAD ASSEMBLY
10
Lubricate shift linkage bosses at the base of the
crankcase with Triple-Guard grease. Insert bush-
ings into bosses.
Apply Triple-Guard grease to the shaft and detent
of the shift lever assembly. Guide shaft through
bushings in crankcase.
Install cotter pin and washer on the shaft (2-cylin-
der models).
Install shift rod lever and tighten retaining screw to
a torque of 60 to 84 in. lbs. (7 to 9.5 N·m).
Apply Triple-Guard grease to shoulder of shift arm
screw and Nut Lock to threads. Install arm, screw,
and washer and tighten screw to a torque of 120
to 144 in. lbs. (13.5 to 16 N·m).
Throttle Linkage Installation
Apply Nut Lock to threads of throttle lever screw.
Insert spring into cavity of throttle return lever.
Install lever, screw, and washer on crankcase and
hook spring on rib as shown. Tighten screw to a
torque of 120 to 144 in. lbs. (13.5 to 16 N·m).
Apply Nut Lock to threads of throttle cam screw.
Install cam, screw, and washer on cylinder block
1. Shift lever and shaft
2. Bushing
3. Cotter pin and washer
4. Shift rod lever screw
002246
1. Shift lever screw 002250
2-Cylinder models
1. Throttle lever spring
002255
3-Cylinder models
1. Throttle lever spring
002256