50
ROUTINE SERVICE
PRE-SEASON SERVICE
Additional Recommendations
• Fill oil reservoir.
• Inspect the fuel filter. If there is debris in the fuel
filter, it must be replaced.
• Replace gearcase lubricant.
• Remove and inspect propeller.
• Clean and grease propeller shaft.
• Blow water from gearcase speedometer pickup
system (gearcase speedometer models only).
• Lubricate all grease fittings and linkages.
• Inspect outboard, steering system, and con-
trols. Replace all damaged and worn compo-
nents. Refer to manufacturer’s and lubrication
recommendations.
• Touch up painted surfaces as needed. Coat
outer painted surfaces with automotive wax.
• Remove battery(s) from boat. Store in a cool,
dry location. Periodically charge battery(s) while
stored. Refer to manufacturer’s maintenance
recommendations when servicing batteries.
• Store outboard in upright (vertical) position.
• Check for fuel leakage.
PRE-SEASON SERVICE
If the outboard was removed from the boat for
storage, make sure it is reinstalled with factory
specified hardware. Refer to the Predelivery and
Installation Guide.
Outboard Mounting Bolts
• Check and re-tighten outboard mounting bolts
to a torque of 40 ft. lbs. (54 N·m).
Gearcase Lubricant
• Check the lubricant level.
• Inspect gearcase for leaks. If leak is apparent,
pressure and vacuum test gearcase.
• Repair gearcase as needed.
Battery(s)
• Replace batteries that cannot be charged.
Power Trim and Tilt
• Remove filler cap and check fluid level.
• Inspect the power trim and tilt unit for leaks.
Repair as needed.
Operational Checks
• Refer to OPERATIONAL CHECKS on p. 37
• Steering system
• Remote controls
• All other accessories and instrumentation
Check Oil Injection Tank
•
Inspect the oil tank for leaks.
Check Fuel System
• Inspect entire fuel system for leaks before start-
ing outboard.
• Repair all leaks.
Water Pump
• Make sure a steady stream of water flows from
overboard indicator.
A WARNING
Failure to check for fuel leakage could
allow a leak to go undetected, resulting in
fire or explosion.
A WARNING
Failure to check for fuel leakage could
allow a leak to go undetected, resulting in
fire or explosion.
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