218
POWERHEAD
POWERHEAD ASSEMBLY
and tighten screw to a torque of 120 to 144 in. lbs.
(13.5 to 16 N·m).
IMPORTANT: Do not lubricate throttle levers or
shoulder screws.
Final Powerhead Assembly
Install the reed plate and throttle body assemblies.
Refer to Intake Manifold Service on p. 154.
Install oil recirculating hoses and check valves.
Refer to OIL RECIRCULATION DIAGRAMS on
p. 162, or POWERHEAD VIEWS on p. 225.
Install thermostat assembly. Refer to THERMO-
STAT SERVICING on p. 186.
Install pressure valve assembly. Refer to PRES-
SURE RELIEF VALVE SERVICING on p. 187.
Install shift linkage. Refer to Shift Linkage Instal-
lation on p. 216.
Install throttle linkage. Refer to Throttle Linkage
Installation on p. 217.
Install fuel injectors and ignition coils. Refer to
Fuel Injector Installation on p. 152 and IGNITION
COIL SERVICING on p. 116.
IMPORTANT: All injectors must be installed in
their original location. Improper injector installation
can result in powerhead failure.
Install stator and flywheel. Refer to FLYWHEEL
AND STATOR SERVICING on p. 114.
Install electrical harness, then install EMM. Refer
to EMM SERVICING on p. 74.
Install fuel pump assemblies, fuel manifolds, and
filter. Refer to FUEL COMPONENT SERVICING
on p. 146.
Install the oil tank and oil injection hoses. Refer to
Oil Tank Assembly on p. 173.
Install the electric starter. Refer to Starter Starter
Installation on p. 119.
2-Cylinder models
1. Throttle lever screw
2. Throttle return lever
002245
3-Cylinder models
1. Throttle lever screw
2. Throttle return lever
002257
A WARNING
To prevent fire and explosion hazard,
make sure all electrical and ignition wiring
is routed and clamped in original posi-
tions.
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