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B-ACS 60
Bruker B-ACS 60 User Manual
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Automatic Sample Changer
Circuit Diagrams
Installation Manual Version 001
BRUKER
63 (167)
Figure
1
1.1.
Circui
t Block
Diagram
DC-POWER SUPPLY 5V/3A
PS
8085 CPU BO
ARD
BUS
B-ACS INTERFACE BOARD
BUS
CDW
DSP
LC-DISPLAY
BOARD
DSP
CODE WHEEL
ASSEMBLY
CDW
SIOA BOARD
BUS
BARCODE DETECTION
BOARD (Optional)
BUS
SIOA
To ASPECT 3000
RS232 ASSEMBLY
OMS
OMS
BARCODE READER
ASSEMBLY (Opti
onal)
Display
Conne
ctor
Code W
heel
Conne
ctor
ACTIVE BUS
TERMINATOR BOARD
BUS
Sensor C
Sensor D
1
2
3
4
5
6
SENSOR CONNECTOR
BOARD
B-ACS MOTHERBOARD
CONTR
CONTR
PS + Moto
r Contr.
VALVES & MOTOR
CONTROL BOARD
LINE
PS + M
ot
or C
on
tr.
POWER SUPPLY
BOX
MOTO
R
ASSEMBLY
Motor
Connec
tor
DC Power
Supply
Conne
ctor
VERTI
CAL SENSORS
HORIZONTAL SENSOR
S
HORIZONTAL POSITIO
N
MAGAZINE P
OSITION
LIGH
T BAR
RIER
(at the)
SHIM
SYST
EM
LIGHT BARRIER
(at the) MAG
A
ZINE
62
64
Table of Contents
Table of Contents
3
Contents
3
Table of Contents
3
1 Declaration of Conformity
7
2 Introduction
9
BRUKER Automatic Sample Changer
9
Site Considerations
9
Contact for Additional Technical Assistance
9
3 Safety Considerations
11
Before Mounting the Automatic Sample Changer
11
While Mounting the Column
11
During Operation
11
Potentially Hazardous Areas
11
Extreme Temperatures
12
Figure 3.1. Extreme Temperature Warning
12
4 Mounting Instructions
13
Caution
13
Figure 4.1. Location of Adjustable Arm Assemblies
13
Preparing the Magnet for Installation
14
Connecting the Light Barrier Assembly
14
Figure 4.2. Magnet with BOSS Shim System Already Mounted
14
Mounting the Cabinet
15
Figure 4.3. Light Barrier for the Shim System
15
Preparing the Column for Assembly
16
Figure 4.4. Front View of the Automatic Sample Changer
16
Assembling the Column
17
Mounting the Column Assembly to the Magnet
18
Figure 4.5. Column Assembly
18
Figure 4.6. Adjustable Arm Assembly for Magnets Without N2 Tower
19
Figure 4.7. Adjustable Arm Assembly for Magnets with N2 Tower
19
Mounting the Pneumatic Arm Assembly
20
Figure 4.8. Arrangement of Arm and Cabinet Assemblies
20
Securing the Bottom of the Column Assembly
21
Figure 4.9. Position of the Pneumatic Arm on the Column
21
Connecting the Hoses and Cables
22
Figure 4.10. Rear View of the Automatic Sample Changer
23
Remote Hose Connections
24
Figure 4.11. Partial Front View of Column and Cabinet
24
Connecting the Mains and RS232 Cable
25
Figure 4.12. Pneumatic Connections to Magnet and Console
25
Description of Input and Output Locations
26
Figure 4.13. Cable and Pneumatic Hose Connection Panel
26
5 Settings and Adjustments
27
General
27
Mechanical Settings
27
Figure 5.1. Cabinet View Showing Boards and Pneumatic Assembly
28
Figure 5.2. Security Switch
28
Pneumatic Arm Adjustment
29
Figure 5.3. Sample in Pincher on Top of Shim System
29
Figure 5.4. Sample in Pincher on Tip of Magazine Belt
30
Cabinet and Magazine Belt Adjustment
31
Vertical Cylinder Adjustment
31
Fine Adjustment Procedures
32
Figure 5.5. Mounting the Vertical Cylinder
32
Settings at the Magnet
33
Settings at the Magazine
34
Adjustment of the Tension of the Magazine Belt
34
Pneumatic Cylinder Settings
35
Figure 5.6. Top View of the Right Wheel and Tension Adjusting Mechanism
35
Final Setup
36
Figure 5.7. Outlet Needle Valves on the Cylinder Supply Connections
36
Figure 5.8. ORIGA Horizontal Cylinder Pneumatic Setting
36
6 Operating Instructions
37
General
37
Front Panel Controls
37
Figure 6.1. Front Panel of Automatic Sample Change
37
Connections
38
Starting the B-ACS 60 or 120
38
Fitting Samples into the Sample Magazine
38
Individual Commands Via the RS-232
38
Manual Motion (Control) of the Magazine Belt
39
The Occurrence of a Failure
39
7 Software Commands
41
B-ACS 60/120 Command Implementation
41
Operation Mode
41
Error Mode
45
Diagnostic Mode
46
Error List B-ACS 60/120
51
General
51
Error Messages
51
Communication Errors
53
8 Special Tools
55
Special Tools for the Automatic Sample Changer
55
9 Operator Maintenance
57
Greasing the Horizontal Arm
57
Greasing the Vertical Cylinder
57
Arm Adjustment
57
Cabinet Adjustment
57
Vertical Cylinder
57
Magazine Belt Tension Adjustment
58
Pneumatic Cylinder Setting
58
Cleaning the Inside of the Vertical Cylinder
58
10 Technical Data
59
Equipment Identification
59
Power Supply Requirements
59
Fuse Protection
59
Air Requirements
59
11 Circuit Diagrams
61
Automatic Sample Changer Circuit Diagrams
61
Figure 11.1. Circuit Block Diagram
63
Figure 11.2. Internal Connections Diagram
64
Circuit Boards
65
Figure 11.3. Motherboard Design
65
DC Power Supply 5V/3A
67
Figure 11.4. B-ACS Power Supply +5V Switching Regulator Board
67
Figure 11.5. B-ACS Power Supply +5V Switching Regulator Circuit Diagram
67
CPU Board H25
69
Figure 11.6. CPU Board Diagram H25
69
Figure 11.7. CPU Board H25: Processor Circuit Diagram
70
Figure 11.8. CPU Board Diagram H10022
72
Figure 11.9. CPU Board H10022: Processor Circuit Diagram
73
Figure 11.10.CPU Board H10022: EPROM & RAM Circuit Diagram
74
B-ACS Interface Board Diagram
75
Figure 11.11.Interface Board Diagram
75
Figure 11.12.Interface Board General Circuit Diagram
75
Figure 11.13.Interface Board Circuit Diagram
76
LC-Display Board
77
Figure 11.14.Display Board Diagram
77
Figure 11.15.Display Board Circuit Diagram
78
Code Wheel Assembly
80
Figure 11.16.Opto Emitter and Opto Receiver Boards
80
Figure 11.17.B-ACS Opto Emitter Board
81
Figure 11.18.B-ACS Opto Receiver Board
82
Mounting the Light Barrier Cabinet on the Magazine
83
Figure 11.19.Mounting the Light Barrier Cabinet on the Cabinet Assembly
83
Adjusting the Light Barrier Cabinet and Optics
84
Figure 11.20.Rear Side of the Light Barrier Cabinet
84
Figure 11.21.Location of the Position Switch on the Light Barrier Cabinet
85
Figure 11.22.Light Barrier Magazine Optic
86
Light Barrier at Shim System
87
Figure 11.23.Light Barrier Magazine Board H1288
87
Figure 11.24.B-ACS 60/120 Light Barrier Magazine
88
Figure 11.25.Horizontal Positioning Optic
89
B-Acs Sioa
91
Figure 11.26.B-ACS SIOA Block Diagram
91
Figure 11.27.BMP-SIOA Board H650
92
Figure 11.28.BMP-SIOA Circuit Diagram
93
Figure 11.29.BMP-SIOA Circuit Diagram
94
B-ACS RS232C Serial Link
95
System Parameters
95
Figure 11.30.Implantation Diagram for the BMP SIOA Board
96
Figure 11.31.Connections for Operation of the RS232C
97
Testing the Installation
98
B-ACS Bus Terminator
98
Figure 11.32.B-ACS Bus Terminator Board
98
Figure 11.33.B-ACS Terminator Circuit Diagram
99
Figure 11.34.Valves and Motor Control Board H480
102
Figure 11.35.Valves and Motor Control Circuit Diagram
103
Power Supply Box
104
Figure 11.36.Power Supply Box Wiring Diagram
104
Figure 11.37.Rectifier Board H457
105
Figure 11.38.Rectifier Board Circuit Diagram
106
Figure 11.39.Relay Board
107
Figure 11.40.Relay Board Circuit Diagram
108
12 Barcode Reader Option
109
Installation
109
Mounting Instructions
110
Figure 12.1. Parts Required for Installation of the Bar Code Reader
110
Figure 12.2. Placing the Bar Code Reader Unit on the Cabinet
111
Figure 12.3. Location of the Guide and Drive Wheels
112
Putting the Bar Code Reader into Operation
113
Figure 12.4. Bar Code Pressure Reducer with Manometer
113
Figure 12.5. Location of the Scanner Optics
114
Test Points on the Adapter Boards
115
Communication Protocols for the Thermoprinter V3.1
115
Figure 12.6. Rear Side of Label Printer
115
DIP Switch Setting Overview for the F&O Label Printer
116
Label Handling
117
Schematic Diagrams
118
Figure 12.7. Barcode Reader Block Diagram
118
Figure 12.8. Barcode Reader Overview Block Diagram
119
Figure 12.9. Barcode Detection Board Circuit Diagram (Root)
120
Figure 12.10.Barcode Detection Board Circuit Diagram (Connectors)
121
Figure 12.11.Barcode Detection Board Circuit Diagram (Analog)
122
Figure 12.12.Barcode Detection Board (Digital 1)
123
Figure 12.13.Barcode Detection Board (Digital 2)
124
Figure 12.14.Barcode Adapter Board Component Layout B-ACS 60
125
Figure 12.15.Barcode Adapter Board Component Layout B-ACS 120
125
Figure 12.16.Barcode Adapter Board B-ACS 60
126
Figure 12.17.Barcode Adapter Board B-ACS 120
127
Figure 12.18.Barcode Reflex Board
128
13 Sample Heater Option
129
General Information
129
Prerequisites
129
Figure 13.1. B-ACS: Sample Heater Mounted on Cabinet Assembly
130
Installation
131
Operating Instructions
131
Extreme Temperatures
132
Figure 13.2. B-ACS HEATER
132
Start-Up
133
Test Conditions
133
B-ACS Heater Power Supply
134
Adjusting the PK100 Parallel
134
Figure 13.3. TEST MEASURE
134
Figure 13.4. HEATER SUPPLY (until Ser.no.34)
135
Connectors on the PK100 Supply Module
136
Adjusting the PK240
136
Connector on PK240 Supply Module
137
Figure 13.5. HEATER SUPPLY (at Ser.no.35)
137
Pin Assignment Rear Panel
138
Electrical Characteristics
138
Schematic Diagrams
138
Figure 13.6. Burndy Connector B-ACS HEATER POWER SUPPLY
138
B-ACS Temperature Regulator Board
139
Figure 13.7. B-ACS Temperature Regulator Board
139
Figure 13.8. B-ACS Temperature Regulator Board
140
Figure 13.9. B-ACS PWR 24 Board - Implantation Diagram
141
Figure 13.10.B-ACS PWR 24 Board
142
Figure 13.11.B-ACS Heater Power Supply Wiring PK100
143
Figure 13.12.B-ACS Heater Power Supply Wiring PK240
144
Magnex Magnets
145
Introduction
145
Mounting Instructions
145
Preparation
145
Mounting the Base Plate
145
Mounting the Column Assembly
146
Figure A.1. Top View of the Magnex Magnet with Sample Changer
146
Figure A.2. Base Plate and Adjustable Arm Assembly
147
Figure A.3. Overview of the Sample Changer on a Magnex Magnet
148
Final Adjustments
149
Figure A.4. Adjustment Possibilities on the Base Plate
149
B 500 Mhz and 600 Mhz SAG Magnets
151
Introduction
151
Mounting Instructions
151
Preparation
151
Figure B.1. 500 Mhz Magnet
151
Mounting the Base Plate
152
Figure B.2. Parts Required for Assembly on 500 Mhz Magnet
152
Figure B.3. Holding Screw on the Magnet
153
Figure B.4. Mounting the Base Plate and Supports
153
Mounting the Column Assembly
154
Figure B.5. Top View of the 500 Mhz Magnet with Sample Changer
154
Final Adjustments
155
Figure B.6. Base Plate and Adjustable Arm Assembly
155
Figure B.7. Adjustment Possibilities for the Column Assembly
155
Figure B.8. Overview of the Sample Changer on a SAG Magnet
156
Figures
157
Tables
161
Index
163
4
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Bruker B-ACS 60 Specifications
General
Brand
Bruker
Model
B-ACS 60
Category
Control Systems
Language
English
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