Buell 2002 P3 - Page 276

2002 Buell P3: Electric Starter 5-17
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ASSEMBLY
1. See Figure 5-26. Clean, inspect and lubricate drive
assembly components. Lubricate parts with high temper-
ature grease, such as LUBRIPLATE 110.
2. See Figure 5-27. When installing drive assembly compo-
nents, open end of idler bearing cage (15) faces toward
solenoid.
3. When installing drive housing (10) to solenoid housing
(11), use new O-ring (16). Be sure to install return spring
(17) and ball (18).
4. Lubricate armature bearings (8) with high temperature
grease, such as LUBRIPLATE 110. Install armature (6)
and field frame (7) to solenoid housing (11).
5. Install brushes and brush holder (4).
6. Install O-rings (23). Attach end cover (3) with end cover
screws and O-rings (2).
7. Install thru-bolts (1).
8. Attach field wire (22) to solenoid housing (11) with field
wire nut and washer (24) (metric). Replace rubber boot.
Figure 5-26. Starter Drive Assembly
4. O-ring
5. Drive Housing
6. Screws
1. Drive
2. Idler Gear
3. Idler Gear Bearing
1
2
3
4
5
6017
6
Figure 5-27. Starter Assembly
1. Thru-Bolt (2)
2. End Cover Screw
and O-ring (2)
3. End Cover
4. Brush Holder
5. Brush Spring (4)
6. Armature
7. Field Frame
8. Armature Bearing
(2)
9. Drive Housing
Mounting Bolt
10. Drive Housing
11. Solenoid Housing
12. Drive Assembly/
Overrunning Clutch
13. Idler Gear
14. Idler Gear Roller (5)
15. Idler Gear
Bearing Cage
16. O-ring
17. Return Spring
18. Ball
19. Gasket
20. Washer (2)
21. Mounting Bolt (2)
22. Field Wire
23. O-ring (2)
24. Field Wire Nut
with Washer (metric)
a0196x5x
21
20
19
10
16
12
18
11
9
15
13
14
17
8
6
8
23
1
23
4
24
22
2
3
5
7