Cloos QINEO - QINEO Wire Drive AR4

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131

4. QINEO Wire Drive AR4

The QINEO Wire Drive AR has been specially developed for mounting on

or at the shoulder joint of industrial robots. This ensures an optimum

welding wire feed especially in the field of hollow shaft robots. Despite the

comprehensive equipment with different sensors for weld data monitoring

it is characterised by a low weight and a small size.

Main Page

Default Chapter5
- Table of Contents5
Block 1 Operational Safety11
Foreword12
Safety Symbols in this Document13
Safety Specifications for MIG/MAG Welding Machines14
- Basic Safety Specifications for the Operation of the Welding Machine14
- Application as Directed15
- Self Protection and Personal Protection When MIG/MAG Welding15
- Electrical Danger Due to Mains Current and Welding Current18
- Particular Dangers When MIG/MAG Welding24
- Safety Precautions in Daily Operation25
Environmental Circumstances27
- Storage27
- Transport27
Qualification of Users28
Block 2 Basic Information Qineo Champ Pro29
Connection Overview Welding Power Source30
Connection Overview Optional Interfaces32
Connection Overview QWD- M433
Connection Overview QWD-A433
Product Description34
Commissioning36
Shutdown / Recycling40
Technical Data41
Block 3 PREMIUM Operating Module43
Operating Controls45
Main Menu46
MAIN - Synergy47
MAIN - Op. (Operating Modes)47
- 2-Cycle47
- 4-Cycle48
- Super 4-Cycle49
- Spot Welding49
- External49
MAIN Process50
- Electrode50
- Tig50
- Speed Pulse50
- Pulse50
- MIG/MAG Normal50
- Syn off51
- Processes with the Appendix Cw (Cold Weld)51
- S-Pulse CW51
- Normal CW52
- Rapid Weld52
MAIN - Function53
- Duopulse53
- Cleanstart53
- Blow through53
- Wire Forward54
- Wire Backward54
- Gas Manually54
- Start Manually54
MAIN - Progr. (Programming)55
- Parameters in the Operating Modes 2-Cycle and 4-Cycle57
- Parameters in the Operating Mode Super-4-Cycle57
- Parameters in Operating Mode Spot Welding / Interval59
- Setting Ranges60
- Input of Setting Ranges60
- Prerequisite to Use the Setting Ranges61
- Deactivating the Setting Ranges63
- MAIN - Programming - Tandem63
- MAIN - Programming - Pulse Synchronisation63
- Expert Mode" (Single Parameter Mode)64
- Main Parameters in the "Expert Mode64
- Secondary Parameters in the "Expert Mode65
- Duopulse Parameters" in the "Expert Mode66
MAIN - Measured Values67
- Operating Data67
- Data Set Switching 1/268
- Seam Counter Setup69
- Consumption Costs70
MAIN - Display70
MAIN (2) - Config (Configuration)72
- Config - General72
- Display Brightness72
- Mhw 405 Tq72
- Control Coolant Pump and Fan73
- Config - General (2)73
- Config - General (3)74
- Config - General - Basic Settings74
- Config - General - SD Module78
- Config - General - Options78
- Config - Water Monitoring80
- Config - Compensation81
- Access Rights83
- Config - Access Management83
- Config - User Management and PAK (Option)85
- Config - PC Adaptation91
- Config - Clock91
- Config - Process Monitoring92
MAIN (2) - Diagnostics93
- Diagnostics Cooling94
- Diagnostics Software Versions94
- Diagnostics I / 0 (Inputs and Outputs)95
- Diagnostics VBC Module96
- Diagnostics QWD97
- Diagnostics PC Adaptation98
- Diagnostics Tandem98
- Diagnostics Pulsed Arc Synchronisation99
- Diagnostics System Logbook99
- Diagnostics Robot (from X.11.30 On)101
MAIN (2) - Language102
MAIN (2) - Data Backup103
- Copy Job to SD Memory Card103
- Read Job from SD Memory Card104
- Copy Characteristic Curve to SD Card104
- Read Characteristic Curve from SD Memory Card104
- Copy Configuration Data to SD Memory Card104
- Read Configuration Data from SD Memory Card104
User Log On/Off105
- MAIN (2) - Log on105
- MAIN (2) - Log off105
Job Mode106
- Save Job106
- Overwrite an Existing Job107
- Copy a Job107
- Activate Job108
Block 4 Additional Information109
RC Plus (Remote Control)110
MHW 405 TQ (2-Button Torch)111
SD Module112
- Monitoring Channels112
- Submenus116
- Configure Monitoring Channel117
- Logbook119
- Combine the Application Example SD Monitoring with QIROX Controller122
Block 5 Qineo Wire Drive125
Technical Data126
- Weight126
- Dimensions126
- Ambient Conditions126
- Compatibility List126
QINEO Wire Drive M4127
- Connection Overview M4128
QINEO Wire Drive A4129
- Structure and Function A4130
QINEO Wire Drive AR4131
- Connection Overview AR4132
Function133
- Button "Gas Manually133
- Adjustment of the Gas Flow Rate133
- Button "Wire Forward" or "Wire Backward134
Commissioning135
- Safety Instructions for Commissioning135
- Risks Due to Mechanical Hazards135
- Risks Due to Electrical Hazards135
- Reducing Insert136
- Disassembly Reducing Insert QWD-M136
- Installation/Change of the Wire Drive Rollers137
- Qwd-M137
- Inserting the Welding Wire139
- Qwd-M139
- Adjustment of the Pressure Clamps141
Maintenance142
Error List143
Disposal and Recycling144
Block 6A Error Messages145
Error Messages146
- Error List147
Block 6B General Maintenance Instructions159
Maintenance and Care160
- Regular Testing161
- Semi-Annual Testing162
- Annual Testing162
- Special Testing163
- Optional Filter Mat in the Cooling Unit163
- Crane Suspensions at the Wire Drive Unit163
- Electrolytic Capacitors of the Transistor Cascades163
Block 7 Automation165
Interfaces166
- QOMI Module (Open Machine Interface)166
- Profibus Module (Process Field Bus)166
- Profinet Module167
- Devicenet Module167
- Ethernet-IP Module167
QIROX Technology Interface (QTI)168
- Software Compatibility168
- Assignment of Protocol Type for Tandem Operation168
- Additional Welding Processes Protocol Type 2168
- Control of Communication between Welding Power Source and Robot168
Basic Configuration Operating Mode "Tandem169
- Connection Diagram169
- Conditions169
- Pre-Adjustments170
- QIROX Robots170
- QINEO Welding Power Sources170
- Job Programming QINEO Welding Power Sources172
- Select Operating Mode "Tandem172
- Adjustment of the Synergy Variant174
- Active QWD" Setting175
Pulse Synchronisation178
- Configuration178
- Synchronisation Mode179
- Phase Shift180
Job Allocation182

Cloos QINEO - QINEO Wire Drive AR4

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