Cloos QINEO - Maintenance

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Maintenance

7. Maintenance

The device may not be operated if it has visible damage or defects, which

may lead to a hazard:

Prior to each start of the QINEO Wire drive please check:

• The correct mounting of the current tip.

• The correct mounting of the gas nozzle.

• The screw connection of the torch cable assembly at the QINEO Wire

Drive.

• The correct fixing of the drive rollers.

Main Page

Default Chapter5
- Table of Contents5
Block 1 Operational Safety11
Foreword12
Safety Symbols in this Document13
Safety Specifications for MIG/MAG Welding Machines14
- Basic Safety Specifications for the Operation of the Welding Machine14
- Application as Directed15
- Self Protection and Personal Protection When MIG/MAG Welding15
- Electrical Danger Due to Mains Current and Welding Current18
- Particular Dangers When MIG/MAG Welding24
- Safety Precautions in Daily Operation25
Environmental Circumstances27
- Storage27
- Transport27
Qualification of Users28
Block 2 Basic Information Qineo Champ Pro29
Connection Overview Welding Power Source30
Connection Overview Optional Interfaces32
Connection Overview QWD- M433
Connection Overview QWD-A433
Product Description34
Commissioning36
Shutdown / Recycling40
Technical Data41
Block 3 PREMIUM Operating Module43
Operating Controls45
Main Menu46
MAIN - Synergy47
MAIN - Op. (Operating Modes)47
- 2-Cycle47
- 4-Cycle48
- Super 4-Cycle49
- Spot Welding49
- External49
MAIN Process50
- Electrode50
- Tig50
- Speed Pulse50
- Pulse50
- MIG/MAG Normal50
- Syn off51
- Processes with the Appendix Cw (Cold Weld)51
- S-Pulse CW51
- Normal CW52
- Rapid Weld52
MAIN - Function53
- Duopulse53
- Cleanstart53
- Blow through53
- Wire Forward54
- Wire Backward54
- Gas Manually54
- Start Manually54
MAIN - Progr. (Programming)55
- Parameters in the Operating Modes 2-Cycle and 4-Cycle57
- Parameters in the Operating Mode Super-4-Cycle57
- Parameters in Operating Mode Spot Welding / Interval59
- Setting Ranges60
- Input of Setting Ranges60
- Prerequisite to Use the Setting Ranges61
- Deactivating the Setting Ranges63
- MAIN - Programming - Tandem63
- MAIN - Programming - Pulse Synchronisation63
- Expert Mode" (Single Parameter Mode)64
- Main Parameters in the "Expert Mode64
- Secondary Parameters in the "Expert Mode65
- Duopulse Parameters" in the "Expert Mode66
MAIN - Measured Values67
- Operating Data67
- Data Set Switching 1/268
- Seam Counter Setup69
- Consumption Costs70
MAIN - Display70
MAIN (2) - Config (Configuration)72
- Config - General72
- Display Brightness72
- Mhw 405 Tq72
- Control Coolant Pump and Fan73
- Config - General (2)73
- Config - General (3)74
- Config - General - Basic Settings74
- Config - General - SD Module78
- Config - General - Options78
- Config - Water Monitoring80
- Config - Compensation81
- Access Rights83
- Config - Access Management83
- Config - User Management and PAK (Option)85
- Config - PC Adaptation91
- Config - Clock91
- Config - Process Monitoring92
MAIN (2) - Diagnostics93
- Diagnostics Cooling94
- Diagnostics Software Versions94
- Diagnostics I / 0 (Inputs and Outputs)95
- Diagnostics VBC Module96
- Diagnostics QWD97
- Diagnostics PC Adaptation98
- Diagnostics Tandem98
- Diagnostics Pulsed Arc Synchronisation99
- Diagnostics System Logbook99
- Diagnostics Robot (from X.11.30 On)101
MAIN (2) - Language102
MAIN (2) - Data Backup103
- Copy Job to SD Memory Card103
- Read Job from SD Memory Card104
- Copy Characteristic Curve to SD Card104
- Read Characteristic Curve from SD Memory Card104
- Copy Configuration Data to SD Memory Card104
- Read Configuration Data from SD Memory Card104
User Log On/Off105
- MAIN (2) - Log on105
- MAIN (2) - Log off105
Job Mode106
- Save Job106
- Overwrite an Existing Job107
- Copy a Job107
- Activate Job108
Block 4 Additional Information109
RC Plus (Remote Control)110
MHW 405 TQ (2-Button Torch)111
SD Module112
- Monitoring Channels112
- Submenus116
- Configure Monitoring Channel117
- Logbook119
- Combine the Application Example SD Monitoring with QIROX Controller122
Block 5 Qineo Wire Drive125
Technical Data126
- Weight126
- Dimensions126
- Ambient Conditions126
- Compatibility List126
QINEO Wire Drive M4127
- Connection Overview M4128
QINEO Wire Drive A4129
- Structure and Function A4130
QINEO Wire Drive AR4131
- Connection Overview AR4132
Function133
- Button "Gas Manually133
- Adjustment of the Gas Flow Rate133
- Button "Wire Forward" or "Wire Backward134
Commissioning135
- Safety Instructions for Commissioning135
- Risks Due to Mechanical Hazards135
- Risks Due to Electrical Hazards135
- Reducing Insert136
- Disassembly Reducing Insert QWD-M136
- Installation/Change of the Wire Drive Rollers137
- Qwd-M137
- Inserting the Welding Wire139
- Qwd-M139
- Adjustment of the Pressure Clamps141
Maintenance142
Error List143
Disposal and Recycling144
Block 6A Error Messages145
Error Messages146
- Error List147
Block 6B General Maintenance Instructions159
Maintenance and Care160
- Regular Testing161
- Semi-Annual Testing162
- Annual Testing162
- Special Testing163
- Optional Filter Mat in the Cooling Unit163
- Crane Suspensions at the Wire Drive Unit163
- Electrolytic Capacitors of the Transistor Cascades163
Block 7 Automation165
Interfaces166
- QOMI Module (Open Machine Interface)166
- Profibus Module (Process Field Bus)166
- Profinet Module167
- Devicenet Module167
- Ethernet-IP Module167
QIROX Technology Interface (QTI)168
- Software Compatibility168
- Assignment of Protocol Type for Tandem Operation168
- Additional Welding Processes Protocol Type 2168
- Control of Communication between Welding Power Source and Robot168
Basic Configuration Operating Mode "Tandem169
- Connection Diagram169
- Conditions169
- Pre-Adjustments170
- QIROX Robots170
- QINEO Welding Power Sources170
- Job Programming QINEO Welding Power Sources172
- Select Operating Mode "Tandem172
- Adjustment of the Synergy Variant174
- Active QWD" Setting175
Pulse Synchronisation178
- Configuration178
- Synchronisation Mode179
- Phase Shift180
Job Allocation182

Cloos QINEO - Maintenance

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