Cloos QINEO - Page 8

6. Commissioning ............................................................................................ 135
6.1 Safety instructions for commissioning ................................................................................ 135
6.1.1 Risks due to mechanical hazards ............................................................................................135
6.1.2 Risks due to electrical hazards .................................................................................................135
6.2 Reducing insert ...............................................................................................................................136
6.2.1 Disassembly reducing insert QWD-M ..................................................................................136
6.3 Installation/change of the wire drive rollers .....................................................................137
6.3.1 QWD-M ...............................................................................................................................................137
6.4 Inserting the welding wire ........................................................................................................139
6.4.1 QWD-M ...............................................................................................................................................139
6.5 Adjustment of the pressure clamps ...................................................................................... 141
7. Maintenance ................................................................................................ 142
8. Error list ......................................................................................................... 143
9. Disposal and Recycling ............................................................................... 144
Block 6a Error messages 145
1. Error messages ............................................................................................. 146
1.1 Error list ..............................................................................................................................................147
Block 6b General maintenance instructions 159
1. Maintenance and Care ............................................................................... 160
1.1 Regular testing ................................................................................................................................ 161
1.2 Semi-annual testing .....................................................................................................................162
1.3 Annual testing ................................................................................................................................. 162
1.4 Special testing .................................................................................................................................163
1.4.1 Optional filter mat in the cooling unit .................................................................................163
1.4.2 Crane suspensions at the wire drive unit ........................................................................... 163
1.4.3 Electrolytic capacitors of the transistor cascades ...........................................................163
Block 7 Automation 165
1. Interfaces ....................................................................................................... 166
1.1 QOMI Module (Open Machine Interface) ............................................................................ 166
1.2 Profibus Module (Process Field Bus) ......................................................................................166
1.3 ProfiNet Module .............................................................................................................................167
1.4 DeviceNet Module .........................................................................................................................167
1.5 Ethernet-IP Module .......................................................................................................................167
2. QIROX Technology Interface (QTI) ............................................................. 168
2.1 Software compatibility ................................................................................................................168
2.2 Assignment of protocol type for Tandem operation ...................................................... 168
2.3 Additional welding processes protocol type 2 .................................................................. 168
2.4 Control of communication between welding power source and robot ...............168
3. Basic configuration Operating mode "Tandem" ................................... 169
3.1 Connection diagram ..................................................................................................................... 169
3.2 Conditions .........................................................................................................................................169
3.3 Pre-adjustments .............................................................................................................................170