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Danfoss VACON 100 FLOW Series - User Manual

Danfoss VACON 100 FLOW Series
334 pages
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Application Guide
VACONĀ® 100 FLOW
drives.danfoss.com

Table of Contents

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Danfoss VACON 100 FLOW Series Specifications

General IconGeneral
BrandDanfoss
ModelVACON 100 FLOW Series
CategoryDC Drives
LanguageEnglish

Summary

1 Introduction

1.1 Purpose of this Application Guide

Explains the scope and target audience of the application guide for configuring and operating the AC drive.

1.4 Parameter Table Reading Guide

Provides instructions on how to interpret parameter tables, explaining each column's meaning.

1.5 Functions of the AC Drive

Outlines the various functions of the AC drive, including easy setup, navigation, motor control, PID control, and pump control.

1.6 Start-up Quick Guide

Offers a concise guide for the initial setup and application selection of the AC drive, including a warning about accidental starts.

2 User Interfaces

2.1 Description of the Control Panel

Describes the control panel's role as the interface for motor control and status monitoring, including keypad layout.

2.2 Menu Structure

Explains how to navigate the AC drive's menus and submenus using keypad buttons and describes the display of the current location.

2.3 Graphical Display

Discusses how to interact with parameters using the graphical display.

2.4 Text Display

Covers how the text display interface operates.

3 Applications

3.1 Using the Applications

Explains how to use parameter P1.2 to select an application, which sets preset parameter groups.

3.3 PID Control Application

Explains the PID control application for processes where process variable is controlled via motor speed, using one setpoint and feedback.

3.4 Multi-pump (Single Drive) Application

Details the Multi-pump (single drive) application for systems with up to 8 parallel motors, configured for 3 motors by default.

3.5 Multi-pump (Multidrive) Application

Describes the Multi-pump (Multidrive) application for systems with up to 8 parallel motors, using Modbus RTU communication.

4 Wizards

4.1 Application Wizards

Introduces wizards that help set basic application-related parameters.

4.2 Function Wizards

Introduces wizards for specific drive functions.

5 Monitor Menu

5.1 Uses of the Monitor Menu

Describes the Monitor Menu's purpose for viewing and customizing drive parameters and signals.

5.2 Multimonitor Monitoring

Explains the Multimonitor function for viewing multiple parameters and signals simultaneously.

5.3 Trend Curve Monitoring

Introduces the Trend Curve feature for graphical monitoring of two values over time.

5.4 Basic Monitoring

Describes basic monitoring of standard I/O board statuses.

5.5 I;O Monitoring

Details monitoring of I/O signals, including digital and analog inputs and outputs.

5.11 Multi-pump Monitoring

Lists parameters for monitoring Multi-pump systems, including motor running status, autochange, and operate mode.

6 Parameters Menu

6.1 Group 3.1: Motor Settings

Covers parameters related to motor nameplate data and control settings, essential for drive configuration.

6.2 Group 3.2: Start;Stop Setup

Details parameters for configuring the drive's start and stop behavior, including control places and logic.

6.3 Group 3.3: References

Covers parameters for setting frequency references from various sources like keypad, I/O, fieldbus, and PID.

6.4 Group 3.4: Ramps and Brakes Setup

Details parameters for setting acceleration and deceleration ramps, start magnetization, DC braking, and flux braking.

6.5 Group 3.5: I;O Configuration

Explains how to configure digital and analog inputs and outputs, including default functions.

6.9 Group 3.9: Protections

Details parameters for various protection functions like external faults, phase faults, and motor thermal protections.

6.13 Group 3.13: PID Controller

Covers basic settings for the PID controller, including gain, integration time, and process unit selection.

6.15 Group 3.15: Multi-pump

Covers parameters for Multi-pump systems, including mode, number of pumps, interlocks, and autochange settings.

11 Parameter Descriptions

11.1 (ID 212) Application

Use this parameter to select the application configuration for the drive, setting preset parameters.

11.3 Motor Settings

Covers parameters related to motor nameplate data and control settings, essential for drive configuration.

11.4 Start;Stop Setup

Details parameters for configuring the drive's start and stop behavior, including control places and logic.

11.5 References

Covers parameters for setting frequency references from various sources like keypad, I/O, fieldbus, and PID.

11.7 I;O Configuration

Explains how to configure digital and analog inputs and outputs, including default functions.

11.11 Protections

Details parameters for various protection functions like external faults, phase faults, and motor thermal protections.

11.15 PID Controller

Covers basic settings for the PID controller, including gain, integration time, and process unit selection.

11.17 Multi-pump Function

Explains the Multi-pump function for controlling multiple motors, including configuration and modes.

12 Fault Tracing

12.1 Fault Types

Categorizes fault notifications into info, alarm, and fault types, explaining their impact and reset procedures.

12.2 Alarms and Warnings

Explains the interpretation of alarm and warning color codes and their relation to condition-based monitoring stages.

12.3 Fault Codes

Lists common fault codes, their causes, and troubleshooting steps for hardware and software issues.

12.3 Fault Codes

12.3.1 Fault Code 1, ID 1 - Overcurrent (Hardware Fault)

Addresses overcurrent faults due to high motor cable current, short circuits, or incorrect parameters, providing troubleshooting steps.

12.3.5 Fault Code 3, ID 20 - Earth Fault (Hardware Fault)

Details earth faults caused by insulation malfunction in motor windings or cables, recommending checks on motor, cables, and filters.

12.3.30 Fault Code 9, ID 80 - Undervoltage (Fault)

Explains undervoltage faults caused by low supply voltage or defective components, providing troubleshooting steps.

12.3.36 Fault Code 14, ID 130 - AC Drive Overtemperature (Fault, Heat Sink)

Details AC drive overtemperature faults, recommending checks on cooling air, heatsink, ambient temperature, and fan.

12.3.45 Fault Code 15, ID 140 - Motor Stall

Addresses motor stall faults when the motor stops, recommending checks on the motor and load.

12.3.47 Fault Code 17, ID 160 - Motor Underload

Explains motor underload faults due to insufficient load, recommending checks on load, parameters, and filters.

12.3.111 Fault Code 57, ID 1057 - Identification

Covers identification faults due to failures in the identification run, recommending motor connection and start command checks.

12.3.115 Fault Code 63, ID 1063 - Quick Stop Fault

Details quick stop faults when the function is activated, recommending finding and correcting the cause.

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