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AST40-1
Deprag AST40-1 User Manual
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DEPRAG SCHULZ GMBH u. CO.
P.O. Box 1352,
92203 Amberg, Germany
Carl-Schulz-Platz 1, 92224 Amberg, Germa
ny
Service Hotline
+49 (0) 0700 00 371-37
1
+49 (0) 9621 371-0
Fax:
+49 (0) 9621 371-120
Internet:
http://www.deprag.com
e-mail:
info@deprag.de
Mar-14 Technical alterations and errors reserved
152
Table of Contents
Default Chapter
2
Table of Contents
2
1 Definition of Signal Words and Symbols
10
2 Safety Instructions
11
3 Intended Use
11
4 Scope of Delivery
12
5 Brief Description
12
Table 1: Scope of Delivery
12
6 Hardware Description
13
AST40 Views
13
Front View
13
Connection Side
13
Figure 1: Front View of AST40
13
Figure 2: AST40 Connection Side
13
Interface Description
14
MINIMAT-EC-Servo Screwdriver
14
Power Supply
14
Ethernet
14
Usb
14
Emergency Stop
14
Printer (Optional)
14
Configuration Interface Emergency Stop
14
I/O Interfaces
15
Voltage Supply for I/O Interfaces
15
Interface SPS 1
15
Table 4: Configuration I/O Interface SPS1
15
Table 5: Assignment of Leds to Pins at Interface SPS1
15
Interface SPS 2
16
Fieldbus Interface (Optional)
17
Profibus
17
Profinet
17
Ethernet/Ip
17
Ethercat
17
Configuration Interface Profibus
17
7 Start-Up
18
Dimension Sheet
18
Figure 3: Dimension Sheet
18
Assembly
19
Method of Operation of the Sequence Controller AST40
21
Instructions on Programming the Sequence Controller
21
Connection to a Higher Level Controller
21
Connection on a Master Controller Via the Fieldbus (Optional)
22
Profibus DP / Profinet
22
General Information
22
Hardware Configuration
22
Figure 4: Hardware Configuration of Profibus DP
22
Software
23
Figure 5: Hardware Configuration of Profinet
23
Figure 6: Directory of the Modules
24
Table 10: Transfer Parameters (FB12)
24
Table 11: Data Structure of the Control Signals (UDT21)
26
Table 12: Data Structure of the Status Signals (UDT22)
29
Table 13: Status Signal Error Codes
30
Table 14: Data Structure of the Screwdriving Data (UDT22)
33
Ethernet/Ip
35
General Information
35
Bus Configuration
35
Figure 7: Creating Ethernet / IP - New Module
36
Figure 8: Creating Ethernet / IP - Select Module
37
Figure 9: Creating Ethernet / IP - Confirm Settings
37
Table 15: Creating Ethernet / IP - Conform Settings
38
Software - Import
39
Figure 10: Import AST40.L5X - "Add-On-Instruction
39
Table 16: Software - Import
39
Figure 11: Import AST40.L5X - Confirm Import
40
Figure 12: Import AST40.L5X - "Final Name
40
Figure 13: Import AST40.L5X - Menu Tree
41
Figure 14: Import Ast40_Cntrl.l5X - „Data Types", „User-Defined" and „Import Data Type
41
Figure 15: Import Ast40_Cntrl.l5X - Confirm Import
41
Figure 16: Import Ast40_Cntrl.l5X - Final Name
42
Figure 17: Import Ast40_Cntrl.l5X - Menu Tree
42
Figure 18: Import Controller-Tags.csv - "Tags and Logic Comments
43
Figure 19: Import Controller-Tags.csv - "Import
43
Figure 20: Import Controller-Tags.csv - Error Display
44
Figure 21: Import Controller-Tags.csv - Display Controller Tags
44
Figure 22: Import Ast40_Control.l5X - "Import Routine
45
Figure 23: Import Ast40_Control.l5X - Confirm "Import
45
Figure 24: Import Ast40_Control.l5X - Change „Final Name" and „Description
46
Figure 25: Import Ast40_Control.l5X - Menu Tree
46
Figure 26: Import Ast40_Control.l5X - Description of the Module
47
Figure 27: Import Ast40_Control.l5X - Add-On Instruction Call
48
Table 17: Import Ast40_Control.l5X - Add-On Instruction
48
Software - Description of Data Types
49
Table 18: Data Structure Ast40_Cntrl
49
Table 19: Data Structure Ast40_In_Signals
51
Table 20: Data Structure Ast40_In_Finalvalues
54
Table 21: Data Structure Ast40_Out_Signals
55
Ethercat
56
8 Users
57
Table 22: Rights of the Various User Types
57
9 Operation Using the Integrated Touch Display
58
Control Elements
58
Buttons
58
Selecting between Two Options
58
Figure 28: Selecting between Two Options
58
Selecting between Several Options
59
Text and Numerical Input
59
Figure 29: Selecting between Several Options
59
Figure 30: Numerical Block for Numerical Input
59
Figure 31: Keyboard for Text Input
59
Description of the Menu Structure
60
Overview
60
Open Modules
60
Figure 32: Main Menu
60
Figure 33: Open Modules
60
Registration
61
Figure 34: User Log in
61
Process Data Menu Area
62
Process Display
62
Figure 35: Process Data Menu Area
62
Figure 36: Process Display, Alternative 1
62
Statistics
63
Figure 37: Process Display, Alternative 2
63
Figure 38: Statistics
63
Graphic
64
Figure 39: Graphic
64
System Menu Area
65
System Data
65
System Setup
65
Figure 40: System Menu Area
65
Figure 41: System Data
65
Figure 42: System Setup - Language
66
Figure 43: System Setup - Network
66
Figure 44: System Setup - Date / Time
67
Figure 45: System Setup - General
67
Figure 46: System Setup - General
68
Figure 47: System Setup - Fieldbus, Example Without Fieldbus
68
Figure 48: System Setup - Fieldbus, Ethercat Example
68
Figure 49: System Setup - Fieldbus, Ethernet/Ip Example
69
Figure 50: System Setup - Fieldbus, Profibus Example
69
Figure 51: System Setup - Fieldbus, Profinet Example
69
User Administration
70
Figure 52: System Setup - Process Display Selection
70
Figure 53: System Setup - Setting Standard Values
70
Tool Data
71
Figure 54: System Setup - Users
71
Figure 55: Change User Data
71
Screwdriver Settings
72
Maintenance
72
Figure 56: Screwdriver Data
72
Figure 57: Screwdriver Settings
72
Menu Area - Screwdriving Sequence
73
Screwdriving Sequence
73
Figure 58: Adjustment of the Touch Display
73
Figure 59: Menu Area - Screwdriving Sequence
73
Figure 60: Creating a Default Program
74
Figure 61: Changing the Screwdriving Sequence
74
Menu Area - Diagnosis
75
Tool Status
75
Figure 62: Menu Area - Diagnosis
75
Figure 63: Tool Status
75
Tool Test
76
I/O Interface
76
Figure 64: Tool Status
76
Figure 65: Tooltest
76
Figure 66: Diagnosis I/O-Port, Inputs
77
Table 23: Diagnosis I/O-Port, Inputs
77
Figure 67: Diagnosis I/O-Port, Program Choice
78
Figure 68: Diagnosis I/O-Port, Outputs
78
Table 24: Diagnosis I/O-Port, Program Choice
78
Figure 69: Diagnosis I/O-Port, I/O Interface
79
Table 25: Diagnosis I/O-Port, Outputs
79
Table 26: Diagnosis I/O-Port, I/O Interface
79
Fieldbus (Optional)
80
Figure 70: Diagnosis I/O-Port, Status
80
Figure 71: Diagnosis Fieldbus, Communication Flags
81
Figure 72: Diagnosis Fieldbus, Inputs
81
Figure 73: Diagnosis Fieldbus, Program Selection
82
Figure 74: Diagnosis Fieldbus, Outputs
82
Figure 75: Diagnosis Fieldbus, Universal Inputs and Outputs
83
System Image
84
Figure 76: System Image
84
Figure 106: System Image
84
10 Operations Using the Web-Based User Interface
86
Requirements
86
Hardware
86
Software
86
Connecting to the AST40 Sequence Controller
86
Preparing to Use the Web Interface
86
Setting up the AST40 Sequence Controller
86
Setting the Browsers/Operating Systems
86
Description of the Menus
87
Start
87
Figure 77: the Home Page
87
Figure 78: Start Page
88
The Menu Structure
89
Figure 79: Web Interface Menu Structure
89
System Menu Area
90
System Data
90
System Settings
90
Figure 80: System Data
90
Figure 81: Submenu Items - System Setup
90
Figure 82: System Setup
91
Figure 83: System Setup - Fieldbus, Example Without Fieldbus
92
Figure 84: System Setup - Fieldbus, Ethercat Example
92
Figure 85: System Setup - Fieldbus, Ethernet/Ip Example
93
Figure 86: System Settings - Fieldbus, Profibus Example
93
Figure 87: System Setup - Fieldbus, Profinet Example
94
Figure 88: Date / Time
94
Figure 89: User Administration
95
Screwdriver Data
96
Screwdriver Settings
96
Tool Status
96
Figure 90: Screwdriver Data
96
Figure 91: Screwdriver Settings
96
Maintenance
97
Log in
97
Figure 92: Tool Status
97
Figure 93: Adjustment of the Touch Display
97
Menu Area - Screwdriving Sequence
98
Program Menu
98
Figure 94: Submenu Item - Screwdriving Sequence
98
Figure 95: Screwdriving Sequence - Empty Program
98
Figure 96: Screwdriving Sequence - Complete Program
99
Create / Load Backup
101
Process Data Menu Area
102
Final Values
102
Statistics
102
Figure 97: Final Values
102
Figure 98: Submenu Item Statistics
102
Graphic
103
Figure 100: Downloading Graphic
103
Menu Area Extras
104
Manuals
104
Additional Programs
104
Figure 101: Manuals
104
Figure 102: Additional Programs
104
Fieldbus
105
Updates
105
Unlocking
105
Figure 103: Fieldbus
105
Figure 104: Update
105
System Image (Only Visible for Logged in Users)
106
Figure 105: Unlock Extension
106
11 Settings
108
Description of the Adjustable Parameter
108
Controller
108
System Setting Parameters
108
Fieldbus System Parameters (Optional)
109
Table 31: Adjustable Parameters
109
Table 32: Configurable Profibus Parameters
109
Table 33: Configurable Profinet Parameters
109
Table 34: Adjustable Ethernet/Ip Parameters
109
MINIMAT-EC-Servo Screwdriver
110
Default Values
110
Controller
110
Standard Values for System Settings
110
Standard Values for User Data
110
Table 35: Adjustable Parameters MINIMAT-EC-Servo Screwdriver
110
Table 36: Default Values
110
Table 37: Standard Values - User Data
110
Standard Values for Fieldbus Systems (Optional)
111
MINIMAT-EC-Servo Screwdriver
111
Table 38: Default Values for Profibus
111
Table 39: Default Values for Profinet
111
Table 40: Standard Values Ethernet/Ip
111
Table 41: MINIMAT-EC-Servo Screwdriver Standard Values
111
12 Screwdriving Strategies and Commands
112
Screwdriving Strategy
112
Tighten / Loosen to Torque
112
Figure 107: Screwdriving Application to Torque
112
Extended Screwdriving to Torque
113
Figure 108: Extended Screwdriving to Torque
113
Screwdriving - Tighten / Loosen to Angle
114
Figure 109: Screwdriving to Angle
114
Figure 110: Loosening on Angle
115
Fasten / Loosen to External Stop-Signal
116
Figure 111: Fasten / Loosen to External Stop-Signal
116
Find
117
Friction Value Package (Optional)
118
Friction Value Measurement
118
Figure 112: Friction Value Measurement
118
Screwdriving with a Differential Torque
119
Figure 113: Screwdriving on Differential Torque
119
Screw Assemblies Depending on Friction
121
Commands
124
Waiting for Input
124
Setting the Output
124
Resetting the Output
124
Display Values
124
Save Values
124
Statistics
124
Waiting Time
124
Printing
125
Hold Position
125
13 Documentation
126
Final Values
126
Curve Display
128
Statistic
129
Print Output
129
Figure 99: Statistics
129
14 Maintenance and Servicing
132
General
132
Updating the Software
133
Main Controller and Display
133
Power Unit
133
Screwdriver Logic
133
Calibrating the Touch Display
134
15 Error Display and Troubleshooting
135
System Error
135
MINIMAT-EC-Servo Screwdriver
135
Power Unit
135
Table 45: System Error MINIMAT-EC-Servo Screwdriver
135
Table 46: System Error - Power Unit
136
Main Controller
137
Communication
137
I/O Interface
137
Table 47: System Error - Master Control Unit
137
Table 48: System Error - Communication
137
Table 49: System Error - I/O Interface
138
Error in the Screwdriving Sequence
139
Table 50: Sequence Errors
139
16 Help with Faults
140
Table 51: Error Rectification
140
17 Accessories
141
Power Cord
141
Emergency Stop Connector
141
AST40 - PC Connection Cable
141
Fieldbus Modules
141
Profibus
141
Profinet
141
Ethercat
141
Ethernet/Ip
141
Printer Interface
141
Stand
142
Touch-Pen
142
Optional Software Packages
142
Friction Value Software Package
142
Datalogger
143
GRAPH10 - Curve Overlapping
144
TC30-PC Statistics
145
18 Glossary
146
19 Decommissioning and Storage
149
20 Technical Data
150
Table 52: Technical Data
150
21 Ec Declaration of Incorporation
151
22 Service Locations and Authorized Partners
152
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Deprag AST40-1 Specifications
General
Brand
Deprag
Model
AST40-1
Category
Controller
Language
English
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