Table of contents
Table of contents
1 INTRODUCTION ....................................................................................................................9
1.1 Safety instructions ...................................................................................................................................9
1.2 Warranty ..................................................................................................................................................9
1.3 Structural prerequisites ...........................................................................................................................9
1.3.1 Boiler room requirements ........................................................................................................................................9
1.3.2 General requirements for pellet storage rooms ......................................................................................................10
1.3.3 Chimney requirements ...........................................................................................................................................10
2 SYSTEM INSTALLATION .....................................................................................................13
2.1 Installation of the boiler .........................................................................................................................13
2.1.1 Bringing in the boiler ..............................................................................................................................................13
2.1.1.1 Dismantling the system .........................................................................................................................................13
2.1.1.2 Bringing the dismantled system into the boiler room .............................................................................................19
2.1.2 Left / right system conversion ................................................................................................................................20
2.1.3 Changing the stop side of the boiler room door......................................................................................................22
2.1.4 Boiler set-Up ..........................................................................................................................................................22
2.1.5 Automatic ash removal (AR) ..................................................................................................................................23
2.1.6 Final inspection ......................................................................................................................................................26
2.1.7 First commissioning, ash removal .........................................................................................................................26
2.1.8 Emptying the ash container ...................................................................................................................................26
2.1.8.1 Removing the ash container ..................................................................................................................................26
2.1.9 Smoke pipe connection and induced draft fan .......................................................................................................27
2.1.10 Water connection ..................................................................................................................................................27
2.1.11 Electrical connection ..............................................................................................................................................28
2.1.11.1 Electrical connections of the system .....................................................................................................................28
2.1.11.2 Mains supply .........................................................................................................................................................31
2.1.11.3 Junction box ..........................................................................................................................................................31
2.1.11.4 Cabling guidelines ..................................................................................................................................................33
2.1.11.5 Control units & heating circuit expansion modules (HCM) .....................................................................................35
2.1.11.5.1 Boiler control unit / digital room control unit (OPTION) .........................................................................................35
2.1.11.5.2 Analogue room control unit (OPTION) ...................................................................................................................36
2.1.11.5.3 Heating circuit expansion module (HCM): ............................................................................................................37
2.1.11.6 Plug-in module 1 (suction conveyor system, second boiler, heating circuit 0) .......................................................40
2.1.11.6.1 Suction conveyor system and / or second boiler switchover ................................................................................40
2.1.11.6.2 Heating circuit 0 and/or second boiler switchover ...............................................................................................40
2.1.11.7 Boiler master-and-slave circuit ..............................................................................................................................40
2.1.11.8 External smoke extractor .......................................................................................................................................40
2.1.11.9 Stop switch ...........................................................................................................................................................40
2.1.11.10 Equipotential bonding ............................................................................................................................................41
2.1.11.11 Sensor check .........................................................................................................................................................41
2.2 Installation, suction conveyor unit (see also section 13 to 16) ...............................................................42
3 COMMISSIONING ...............................................................................................................43
3.1 Switching on the main switch ...............................................................................................................43
3.2 Setting the parameters ..........................................................................................................................43
3.3 Function check of the system parts .......................................................................................................44
3.4 Switching on the boiler in the menu ......................................................................................................45
4 OPERATION SPECIALIST ....................................................................................................47
4.1 Menu item – Heating Circuits ................................................................................................................47
4.1.1 Operating values ....................................................................................................................................................47
4.1.2 Dependant on outdoor temperature .......................................................................................................................49
4.1.3 Legionella protection ..............................................................................................................................................49
4.2 Menu item – Basic Settings ..................................................................................................................50
4.2.1 Boiler temperature .................................................................................................................................................50
4.2.2 Return flow boost ..................................................................................................................................................50
4.2.3 Mixer return flow boost .........................................................................................................................................51
4.2.4 Pellet conveyor system ..........................................................................................................................................51
MA-Easyfire 10.2008_EN.indd 3MA-Easyfire 10.2008_EN.indd 3 30.03.2009 13:29:42 Uhr30.03.2009 13:29:42 Uhr