Mazda 121 - Clutch Release Collar; Shift Fork, Clutch Hub Sleeve

TBANSAXLE
J
INSPECTION
Inspect
all
parts
and
repair
or
replace
as
necessary.
Clutch release collar
Inspect
the clutch
release
collar
for roughness
or
noise while
turning.
Synchronizer ring
Note
.
Set the synchronizer ring squarely
in lhe
gean
then
measure around the clrcumlerence,
1. l\,leasurethe
clearance between the synchronizer
ring
and
liank surface of the
gear.
Standard clearance: 1.5mm
(0.059
in)
Minimum:
0.8mm
(0.015
In)
2. Inspectthe
synchronizer
ring
teeth
for damage, wear,
and
cracks.
3. lnsoect the taoer surface for wear or cracks.
Shift tork, clulch hub
sleeve
1. Measure the
clearance between
the shift fork and clutch
hub
sleeve
groove.
Standard
clealance
(1st/2nd):
0.100-0,358mm
(0.004-0.014
in)
(3rd/4th)
: 0.150-0.458mm
(0.006-0.018
in)
(5th)
: 0.150-0.458mm
(0.006-0.018
In)
Maximum
(1st/2nd):
0.408mm
(0.0i6
in)
(3rd/4th):
0.508mm
(0.020
in)
(sth)
:0.508mm
(0.020
In)
J-27