Mazda 121 - Transaxle Assembly

J
TRANSAXLE
ASSEIIIBLY
Precaution
i. lil-O;i;a.
and
gaskets
must
be replaced
with
the new
ones
included
in the overhaul
kit'
2.
Verity
that all
pans
are
completely
clean
before
assembly
3. Assehbb oans
within
10
minutes after
applying
sealant
"
;ffi;il
"A;;ti;cure
at
least
go
minuies aftEr assembrv
be{ore
tilling
the lransaxle
wnh oil'
4.
A bearing
outer
race and
bearing
inner
race musl
be
replaced as
an
assemDly
olEoJx.o6s
Clutch
hub assembly
Note
.
Synchlonizer
ring diametels
are
as follows.
mm
(ln,
--_=_-
@
1st
55.7
(2.r93)
?nd
55.7
{2.193)
3rd and
4lh
49.7
(r.954
5th
43.7
\172O)
.
Synchronizer
key
dlmensions
are as
tollows.
o
@
1sv2nd
17.00
(0.669)
4
25
(0.r67) 5.00
(0.
r 97)
3tdl4th
14.00
(0.551)
4.25
(0.164 5.00
(0.197)
14.00
(0.551) 4 25
\0.16n
5.00
(0194
1. lnstall
the svnchronizer
key springs
in the clutch
hub with
the hooks
in the
grooves
to hold
the three
synchronizer
keys
In
p|ace.
SYNCHRONBEB
RING
SYNCHRONIZEF
KEY
2.
Align the
synchronizer
ring
grooves with the
synchronlzer
key
during
assembly.
J-30