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Encore
Nordson Encore Customer Product Manual
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Encore
t
Powder Feed Center
Customer Product Manual
Part 1602966-05
Issued 10/15
NORDSON CORPORA
TION
AMHERST
, OHIO
USA
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
2
Table of Contents
Default Chapter
5
Table of Contents
5
Safety
9
Introduction
9
Qualified Personnel
9
Intended Use
9
Regulations and Approvals
9
Personal Safety
10
Fire Safety
10
Grounding
11
Action in the Event of a Malfunction
11
Disposal
11
Description
13
Introduction
13
Components List
14
Standard Components
14
Optional Component List
15
Feed Center Control Panel
16
Lance Assemblies
17
Lift Assembly
17
Lance Lift Operation
19
Level Sensor Modules
20
Lance Mounted Level Sensor Function
20
Purge Manifold
21
Clamping Cylinder Operation
21
Sieve
22
Pneumatic Panel Components
23
Control Manifold Functions
24
Optional HD Tube Assembly
25
Optional Powder Hoppers
26
Specifications
27
Size and Weight
27
Electrical Requirements
28
Air Requirements
28
Exhaust Air Flow
28
Compressed Air Supply
28
Air Pressures
29
Sieves
29
Installation
31
Unpacking
31
Preparing for Installation
31
Extraction Duct Connection
31
Lift Cylinder Installation
32
Electrical Connections
34
External Powder Hose and Air Connections
34
Powder Pump Installation and Connections
35
Pump Installation
35
Pump Flow and Atomizing Air Tubing
36
Powder Feed Hose Connections
36
Hose and Tubing Counterweighting
36
Lance Fluidizing Air Connection
37
Reclaim and Virgin Powder Feed Options
38
Lift Cylinder Proximity Switch Adjustment
41
Level Sensor Position Adjustment
42
Damper Adjustment
43
Setup
47
Feed Center Function Settings
47
Changing Function Values
49
Level Sensor Programming
50
One Button Level Sensor Probe Programming
50
LED Functions
50
Empty (no Powder) Programming
51
Full Programming
51
Locking and Unlocking the Level Sensor
51
Operational Faults (Red LED Flashing)
52
Two Button Level Sensor Probe Programming
52
LED Functions
52
Empty (no Powder) Programming
53
Full Programming
53
Locking and Unlocking the Level Sensor
53
Operational Faults
53
Air Pressure Settings
54
Operation
55
Controls
56
Feed Center Operation
57
Sieve Operation
57
Reclaim and Virgin Pump Selector Switch Operation
57
Reclaim Transfer Pump Operation
57
Virgin Transfer Pump Operation
57
Transfer Pump Manual Purging
58
Powder Level Sensor Operation
58
Hopper Operation
58
Box Operation
58
Silencing the Low Powder Alarm
58
Startup
58
Color Change Operation
60
Color Change Procedure
61
Shutdown
61
Maintenance
63
Daily Maintenance
63
Periodic Maintenance
64
Troubleshooting
65
Troubleshooting Chart
65
Repair
73
Quad Ring Replacement
73
Latch Pawl Replacement
74
Latch Replacement
75
Latch Removal
75
Latch Installation
75
Latch Pawl Adjustment
76
Clamping Cylinder Replacement
77
Lift Cylinder Replacement
79
Lift Cylinder Removal
79
Lift Cylinder Installation
82
Cylinder Cushion Stop Adjustment
83
Lance Assembly/Purge Manifold Alignment
83
Feed Hopper Fluidizing Plate Replacement
85
75-Lb Feed Hopper Fluidizing Plate Replacement
85
50-Lb Feed Hopper Fluidizing Plate Replacement
86
Vibratory Table Motor Weight Adjustment
88
60Hz Motor Weight Adjustment
88
50Hz Motor Weight Adjustment
90
Parts
93
Introduction
93
Using the Illustrated Parts List
93
Powder Feed Center Parts
94
Lift Assembly Parts
96
Lance Assembly Parts
98
Basic Lance Parts
98
Fluidizing Latch Block Kits
99
Lance Port Plug Module
100
Level Sensor Module
101
Prodigy/Encore HD Siphon Tube Module
102
Purge Manifold Assembly
104
Purge Manifold and Pneumatics
104
Purge Valve Assembly − One Lance Configuration
106
Purge Valve Assembly − Two Lance Configuration
107
Purge Valve Assembly − Three Lance Configuration
108
Purge Valve Module Parts
109
Pneumatic Module Parts
110
Hopper Platform and Vibrator Parts
112
Pneumatic Damper Parts
114
Screens
115
Sieve and Mounting Parts
115
Screens
116
Replacement Parts for Non-CE/ATEX Sieve 2
116
Powder Hose and Air Tubing Bulkhead Fittings
118
Other Service Parts
119
Powder Transfer Tubing and Grommets
119
Air Tubing and Fittings
119
Feed Hoppers
119
Fittings for Transfer Pump Air
119
Options
121
Introduction
121
75-Lb Feed Hopper
122
50-Lb Feed Hopper
123
Vibrasonic Sieve Screen
124
System Components
124
Installation
125
Vibrasonic Transducer and Sieve Screen Installation
125
Controller and Cable Installation
125
Operation
126
Troubleshooting
126
Fault Conditions
126
Electrical Troubleshooting Procedures
127
VIBRASONICS/POWER Indicator Troubleshooting
128
Vibrasonic System Parts
129
Pneumatic and Electrical Diagrams
131
Other manuals for Nordson Encore
Product Manual
66 pages
Installation, Troubleshooting, Repair
97 pages
Operator Card
4 pages
Instruction Sheet
8 pages
Installation Guide
8 pages
4
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Nordson Encore Specifications
General
Brand
Nordson
Model
Encore
Category
Paint Sprayer
Language
English
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