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PR2 plus
Olivetti PR2 plus Service Manual
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Printer
PR2 PLUS
Code: XZAC4219-05
SERVICE MANUAL
2
Table of Contents
Default Chapter
5
Table of Contents
5
Chapter 1 - OVERVIEW
11
Introduction
11
Technical Specifications
12
Documents that Can be Handled by the Basic Machine
13
Location of Main Components
14
General Block Diagram
15
Motherboard
16
Magnetic Option Cards
24
Horizontal Magnetic Unit
24
MICR Reader
25
Scanner
26
Scanner Technical Data
26
Alipr2 Power Supply
27
Console
28
Chapter 2 - INSTALLATION
29
General Information for Installation
29
Power Supply
29
Environmental Conditions
29
Locating the Machine
29
Unpacking and Installing the Machine
30
Installing the Ribbon Cartridge
34
Reinserting the Transportation Blocking Devices
37
Installing the Printer
38
Off-Line Test
38
Activating and Deactivating the Print Test
38
Disactivating the Test
38
System Connection
40
RS 232C Serial Interface (Standard)
40
Parallel Interface Ieee 1284
41
USB Interface
41
Final Testing with Printer Connected to System (Online)
42
Operator Information
42
Chapter 3 - OPERATING the PRINTER
43
Operating Controls
43
ON/OFF Switch
43
Console Keys and Leds
44
Lever for Lifting the Upper Part of the Mechanism
46
Operating Procedure for Inserting the Documents to be Printed
47
Inserting the Document with Automatic Alignment
47
Inserting the Passbook
48
Inserting a Document for Horizontal Magn./ MICR Reading
48
Ejection of Documents
49
Replacing the Ribbon Cartridge
50
Paper Jam
53
Set-Up Activation
55
Chapter 4 - PROGRAMMING and CALIBRATION
55
Configuring the Operation Parameters
55
Modifying Configuration Parameters
56
Exiting from the Configuration Menu
59
Description of Configuration Parameters
60
Calibrating the Photosensors
72
Printing Photosensor Calibration Values
75
Calibrating the Top of Form (TOF)
76
Calibrating the Left Margin
77
Measuring Document Length
78
MICR Calibration
79
Checking the JITTER
80
Calibrating the Scanner
82
Chapter 5 - MACHINE DIAGNOSTICS
85
Power-On Self-Test
85
Error Messages
85
Printer Anomalies with Serial Number 8.XXX.XXX
85
Printer Anomalies with Serial Number 1.XXX.XXX
88
Display Messages
92
Power on Messages
92
Status Messages Running
94
Service Messages
96
Machine Diagnostics
97
Operating Condition Analysis
97
Identifying the Problem
97
Tracing the Cause
98
Eliminating the Fault
98
Testing the Machine
98
Fault Classification
99
Faults at Power-On
99
Faults During Writing of the Document
101
Faults with Document Handling
103
Chapter 6 - MAINTENANCE
105
Cleaning
105
Cleaning the Case
105
Cleaning the Paper Paths
105
Lubrication
105
Procedure for Cleaning / Replacing the Photosensors
106
Mechanical Adjustments
107
Adjusting the Document Drive Belt
107
Adjusting the Print Bar (Where Torsion Bar Present)
108
Adjusting the Print Bar (Where Torsion Bar Absent)
109
Adjusting the Print Bar Parallelism and Leaf Spring Load on the Basic Machine
110
Adjusting Parallelism of Print Bar (Without Torsion Bar)
111
Adjusting Paper Photosensor
112
Adjusting the Roller Gears
113
Adjusting the Front Pressure Rollers
114
Adjusting the Horizontal Magnetic/Micr Drive Belt Tension
115
Adjusting the Horizontal Magnetic/Micr Closing Flap
116
Positioning the Horizontal Magnetic/Micr Pressure Roller
117
Positioning the Assy on the Horizontal Magnetic/Micr Structure
118
Replacement and Adjustment of Belt for Carriage Movement
119
Chapter 7 - DISASSEMBLY/REASSEMBLY of PARTS
121
Preliminary Warnings
121
Basic Machine Disassembly/Reassembly Procedures
122
Console Disassembly/Reassembly
122
Top Cover Disassembly/Reassembly
123
Casing Disassembly/Reassembly
124
Mechanical Assy Disassembly/Reassembly
126
Printhead Flat Cable Disassembly/Reassembly
128
Printhead Disassembly/Reassembly
130
Upper Mechanical Assy Disassembly/Reassembly
131
Paper Feed Motor Disassembly/Reassembly
132
Printhead Drive Motor Disassembly/Reassembly
133
Services Motor Disassembly/Reassembly
134
Feeder Photosensors Disassembly/Reassembly
135
Disassembling/Reassembling Pressure Roller Unit
140
Fan Power Supply Unit Disassembly/Reassembly
146
Machine Options Disassembly/Reassembly
148
Horizontal Magnetic/Micr Disassembly/Reassembly
148
Horizontal Magnetic/Micr Motor Disassembly/Reassembly
149
Horizontal Magnetic/Micr Printhead Assy Disassembly/Reassembly
150
Roller Assy (Upper Scanner) Disassembly/Reassembly
151
CIS Assy (Upper Scanner) Disassembly/Reassembly
153
CIS Assy (Lower Scanner) Disassembly/Reassembly
154
Chapter 8 - INSTALLING the OPTIONS
159
Installing the Ethernet Lan Card
159
Installation Kit Contents
159
Installation Procedure
160
How to Print Ethernet LAN Card Properties
161
Appendix A
163
Accessories
163
Ribbon Cartridge in Black NYLON SNUG CART
163
Ribbon Cartridge in NYLON SNUG CART - Indelible
163
Font and Character Set
164
Print Speed and Definition
164
Attributes
164
Barcodes
164
Character Attributes
164
Certifications and Approvals
165
Certifications and Approvals - 230V Power Supply Unit Version
165
Certifications and Approvals - 115V Power Supply Unit Version
165
Environment Specifications
165
Firmware and Character Generators
166
Machine Firmware
166
Character Sets
166
Mode and Character Fonts
166
Firmware Loading Operations
167
The Application Toolbox
167
Forced Loading of Firmware
169
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Olivetti PR2 plus Specifications
General
Connectivity
USB, Parallel, Serial
Paper Handling
Continuous forms
Weight
9.5 kg
Noise Level
54 dBA
Print Technology
Impact
Emulation
IBM PPDS
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