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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
5. Install the pad adjuster set screw and turn clockwise
until stationary pad contacts disc, then back off 1/2
turn (counterclockwise).
6. Verify fluid level in reservoir is up to MAX line inside
reservoir and install reservoir cap.
Master Cylinder Fluid
Up to MAX line inside reservoir
7. Install wheel and torque wheel nuts to specification.
TORQUE
Wheel Lug Nuts (Steel Wheels) 36 ft-lbs (49 Nm)
Wheel Lug Nuts (Aluminum Wheels) 30 ft-lbs + 90º (41
Nm + 90º)
BRAKE BURNISHING PROCEDURE
It is required that a burnishing procedure be performed
after installation of new brake pads to extend service life
and reduce noise.
Start machine and slowly increase speed to 30 mph.
Gradually apply brakes to stop machine. Allow pads and
disc to cool sufficiently during the procedure. Do not
allow pads or disc to become hot or warping may result.
Repeat this procedure 10 times. Do not make more
than 3 stops per 1 mile (1.6 km).
BRAKE SYSTEM
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