3
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
3.5
900 / 1000 ENGINE
GENERAL INFORMATION - ENGINE (900 /
1000)
SERVICE NOTES - ENGINE / COOLING SYSTEM
(900/1000)
The following components can be serviced or removed
with the engine installed:
• Camshaft(s)
• Camshaft Sprocket(s)
• Cylinder Head
• Flywheel
• Oil Cooler
• Starter Motor / Idler Gear Asm
• Stator (Alternator)
• Thermostat
• Valve Cover
• Water Pump
The following components require engine removal for
service:
• Camshaft Timing Chain
• Connecting Rod(s)
• Counterbalance Shaft / Bearings
• Crankcase
• Crankshaft / Main Bearings
• Crankshaft Seal (PTO)
• Cylinder
• Oil Pump / Oil Pump Sprocket or Chain
• Piston / Rings
SPECIAL TOOLS - ENGINE / COOLING SYSTEM
(900/1000)
TOOL DESCRIPTION PART NUMBER
Drive Clutch Puller 2872085
Engine Stand Adapter (Mounts
To The Engine)
PU-50562
Engine Stand Sleeve Adapter
(Use With 2” Bore Stand)
PU-50625
Engine Stand Sleeve Adapter
(Use With 2.375” Bore Stand)
PW-47054
Engine Stand (2” Bore)
PU-50624
Clutch Center Distance Tool PU-50658-A
Oil Pressure Gauge Adapter
PU-50565
Oil Pressure Gauge
PV-43531
Cylinder Holding & Camshaft
Timing Plate
PU-50563
Valve Spring Compressor
Adapter
PV-43513-A
Flywheel Puller
PA-49316
Piston Ring Compressor Pliers
PV-43570-1
Spring Puller
PU-45485
Mityvac® Pressure Test Tool
2870975
Water Pump Mechanical Seal
Installer
PU-50564
Bosch Automotive Service Solutions: 1-800-345-2233
or http://polaris.service-solutions.com/
ENGINE / COOLING / HVAC SYSTEM
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