2
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
2.9
50 - 500 HOUR MAINTENANCE INTERVAL
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HRS CALENDAR
MILES (KM)
■
E
Throttle Pedal 50 H 6 M
500 (800)
Inspect for free movement; replace pedal
assembly if needed
E
Air Intake Ducts / Adapters
50 H 6 M
500 (800) Inspect ducts for proper sealing/air leaks
Drive Belt 50 H 6 M
500 (800) Inspect; replace as needed
Cooling System
50 H 6 M
500 (800)
Inspect coolant strength seasonally; pressure
test system yearly
▶
Radiator 50 H 6 M
500 (800) Inspect; clean external surfaces
▶
Oil Lines, fasteners
50 H 6 M
500 (800) Inspect for leaks and loose fittings
▶
E
Engine Oil and Filter Change
100 H 6 M
1000 (1600) Replace oil and filter during engine oil change
▶
Front Gearcase Lubricant
(Demand Drive Fluid)
100 H 12 M
1000 (1600) Change lubricant
▶
Transmission Lubricant
(AGL Gearcase Lubricant)
100 H 12 M
1000 (1600) Change lubricant
■
E
Fuel System
100 H 12 M
1000 (1600)
Cycle key to pressurize fuel pump; check for
leaks at fill cap, fuel lines/rail, and fuel pump;
replace lines every two years
▶
Cooling Hoses
100 H 12 M
1000 (1600) Inspect for leaks
▶
Engine Mounts
100 H 12 M
1000 (1600) Inspect, torque to specification
Exhaust Silencer / Pipe
100 H 12 M
1000 (1600) Inspect
Drive Shafts 100 H 12 M
1000 (1600) Remove and grease
■
E
Spark Plug
100 H 12 M
1000 (1600) Inspect; replace as needed
▶
Wiring
100 H 12 M
1000 (1600)
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to
water, mud, etc.
■
Clutches (Drive and Driven)
100 H 12 M
1000 (1600) Inspect; clean; replace worn parts
■
Wheel Bearings
100 H 12 M
1000 (1600) Inspect; replace as needed
Ratcheting Cam Chain
Tensioner
200 H
-
2000 (3200) Check; replace as needed
■
Brake Fluid 200 H 24 M
2000 (3200) Change every two years (DOT 4)
Suspension Bushings
250 H 24 M
2000 (3200) Inspect; replace if necessary
Spark Arrestor
300 H 36 M
3000 (4800)
Clean out
■
E
Spark Plug Replacement
500 H 36 M
5000 (8000) Replace; torque to specification
■
E
Valve Clearance 500 H
-
5000 (8000) Inspect; adjust as needed
▶
Coolant
-
60 M
-
Replace coolant
■
Toe Adjustment
-
Inspect periodically; adjust when parts are
replaced
Headlight Aim
-
Adjust as needed
MAINTENANCE
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