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MCS100E
SICK MCS100E User Manual
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Troubleshooting
MCS100E
Operating Inst
ructions
8009504/V
YWA7/V3-1/2018-01
©
SICK AG
117
Subject to ch
ange without notice
8.8.2
Heating controller (LPM42)
Figure
24
LEDs and fuses (LPM42)
Photometer fuse
3.15 AT
Cell heating fuse
3.15 AT
Fuse for O
2
heating
1 AT
Red LED
Photometer heating
Lights during heating cycle
Red LED
Cell heating
Lights during heating cycle
Green LED
Processor
Always on
Red LED
O
2
heating
Lights during heating cycle
Red LED
O
2
heating safety relay
Always on
Power voltage setting
→
p.
35, §
3.8.1
Bridge
LED
- Bridge open: 23
0 V
LED is OFF
- Bridge closed: 1
15 V
LED is ON
2 jumpers for heating
Both jumpers must be
“
at the right
”
116
118
Table of Contents
Default Chapter
4
Table of Contents
4
1 Important Information
11
Main Hazards
12
Intended Use
12
Purpose of the Device
12
Installation Site
12
Responsibility of User
13
Additional Documentation/Information
13
2 Product Description
15
Product Identification
16
Description
16
Design
17
Measuring Principle
18
Correction of Spectral Interferences
18
Thermostatic Control
18
Cell
18
Flow Meter
18
O 2 Sensor (Option)
19
Barometric Pressure Compensation (Option)
19
Interfaces
19
Data Storage
20
Remote Control
20
Data Transmission
20
Data Transmission with MCS100E Program
20
File Transfer with Modem
20
Communication Protocol
20
Qal3 (Din en 14181)
21
Evaluation of Zero and Reference Point Data
21
Use of the Calibration Filter Option
21
3 Installation
23
Transport
24
Installation and Initial Commissioning
24
Preparing the Place of Installation
24
Mechanical Installation
24
Sample Gas Connections
24
Interfaces
26
Optical Interfaces
26
Electric Serial and Parallel Interface (Option)
28
Electric Serial and Ethernet Interface (Option)
28
Remote Control
29
Ethernet with TINY Program
29
Connection on MCS100E Side
29
Connection on PC Side
29
Program Start on MCS100E Side
29
Program Start on PC Side
30
Special Characters, E.g. on a German Keyboard
30
Modem with the Netop Program
31
Connection on MCS100E Side
31
Connection on PC Side
31
Program Start on MCS100E Side
31
Program Start on PC Side
32
Terminating the Transfer
32
Data Transfer To/From External PC
33
Data Transfer Via Fiber Optical Cable
33
File Transfer Via Modem
33
Modbus Communication Protocol
34
Hardware Requirements for External PC
34
Hardware Requirements for Printer
34
Electrical Installation
35
Power Voltage Adjustment
35
Adjusting the Bridge for Power Voltage
35
Power Fuses
36
4 Commissioning
37
Commissioning
38
External Keyboard
39
Country-Specific Assignment of Keys
39
Language Selection of the MCS Program
39
Display Setup
39
5 Operation
41
User Interface
42
Significance of Keys
42
Entering Alphanumerical Characters
43
Data and Program Storage
44
Structure of Directories
44
Data Files
44
Program Files
44
Starting the Measurement Program
45
Automatic Start
45
Starting from the DOS Level
45
Aborting the Start
45
Stopping and Starting Measurement
46
STOP, START Measurement
46
Quitting the Measurement Program
46
Status Bars
47
Using the Menus
48
In Menu Fields
48
In Entry Menus
48
In File Selection Lists
48
Safety Prompts
49
Menus
50
Main Menu
50
Specialist: System Edit
50
Specialist: Utilities
50
Specialist: Utilities: Service: Environment Configuration
51
Display Graphic
52
Graphic Output: Time History
52
Graphic Output: Bar Graph
54
Archive Data
54
Diagnosis
55
Messages
56
Print (On/Off)
57
Print On-Line (On/Off)
57
Print Archive (Name)
58
Start and End
58
Protocol Definition
58
Protocol Start
59
Print Diagnosis
60
Print Messages
60
Print System Data
60
Configuration
61
Password for the Configuration Level
61
Signal Output
61
Graphic Output
62
Messages and Corresp. Relays
62
Calibration Gases
63
Zero/Calib/Purge Programs
65
Sample Switching
66
Specialist Menus
67
Password for the Specialist Level
67
System Edit (Name)
68
Signal Output
68
Graphic Output
69
Messages and Corresp. Relays
69
Calibration Data
70
Zero/Calib/Purge Programs/Other Programs
73
Sample Switching
76
Results
77
Definition of Components
79
Linearization Tables
80
Interference Table
81
Limit Values
82
Temperatures and Pressure
83
Protocol Definition
85
Data Storage and Send to PC
86
Softkey Menu Definition
87
Mean Square Fit Data
88
Operator's Notebook
88
System, Select for Editing
89
System, Create for Editing
89
System, Activate for Measurement
89
Utilities
90
Show Files
90
Copy Files
90
Erase Files
90
Send Files to an External PC
90
Receive Files from PC
91
Files Directory
91
Service (TEST)
92
Display, Digital Status
97
6 Decommissioning
99
Switch off
100
Disassembly
100
Storage
100
Disposal
100
7 Maintenance
101
Maintenance Intervals
102
Visual Check of the MCS100E
103
Check Sample Gas Flow
103
Check/Replace the Filter Pad in the Fan of the Analyzer
103
Span Gas Feeding
104
Programming the Measurement Sequence (Overview)
105
Concentration Determination
106
Definition of Components and Calibrating a System
107
Addresses and Assignment of the Input Variables
108
Parameters at Program Start
109
Watchdogs
109
CPU Watchdog
109
Watchdog for Communication
110
Load Program from External PC
111
8 Troubleshooting
113
Adjust the Monitor
114
Flow too Low
114
MCS100E Becomes too Hot (Excess Temperature)
114
MCS100E Does Not Start Operation Upon Power-On
114
Excess Temperature Switch-Off
114
Cell and Photometer Are Not Heated Properly
114
No Contact with Printer/Pc Resp. I/O Module Boxes
115
Fuses, Jumpers and Leds
115
Internal Voltage Control (LPM40)
116
Heating Controller (LPM42)
117
Error Messages on the Screen
118
Message: CAUTION! MOD-IO Boxes Changed
118
9 Utility Programs and Protocols
119
Mcsconf
120
Start of the Configuration Program
120
Terminating the Configuration Program
120
Menus
121
Runtime Parameters
121
Text Mode
122
Graphics
122
Directories and Files
123
Acqinit
124
Modbus Protocol
126
10 Specifications
133
Conformity
134
Electrical Protection
134
Technical Data
135
Dimension Drawing
135
Operating Data
136
4
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SICK MCS100E Specifications
General
Brand
SICK
Model
MCS100E
Category
Measuring Instruments
Language
English
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