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Descr
iption
3.2
Struc
ture
SIPART PS2 with and without HART
22
Operating Inst
ructions
,
10/2013
,
A5E00074631
-
11
Explanation of Ex information
①
C
ategory for operat
ing ran
ge
④
Maximum surf
ace temperatur
e
(temperatur
e class)
②
Type of protectio
n
⑤
Device pro
tection level
③
Group (ga
s
, dust)
Figure
3-7
Explanati
on of Ex
i
nform
ation
23
25
Table of Contents
Main Page
SIPART PS2 with and without HART
3
Legal information
4
Table of contents
5
1 Introduction
11
1.1 Purpose of this documentation
11
1.2 History
11
1.3 Purpose
12
1.4 Checking the consignment
12
1.5 Transportation and storage
13
1.6 Product information
13
1.7 Notes on warranty
13
2 Safety information
15
2.1 Requirements for safe use
15
2.1.1 Warning symbols on the device
15
2.1.2 Laws and directives
16
2.1.3 Conformity with European directives
16
2.2 Improper device modifications
17
2.3 Requirements for special applications
17
2.4 Use in hazardous areas
18
3 Description
19
3.1 Function
19
3.2 Structure
20
3.2.1 Overview of structure
20
3.2.2 Nameplate layout
23
3.3 Device components
25
3.3.1 Overview of device components
25
3.3.2 Basic electronics
27
3.4 Mode of operation
28
3.4.1 Control algorithm
29
3.4.2 Block circuit diagram for signal-acting or dual-acting drives
30
3.4.3 Mode of operation of the HART function
31
3.4.4 HART system configuration
31
3.4.5 SIMATIC PDM
32
4 Installing/mounting
33
4.1 Basic safety instructions
33
4.1.1 Proper mounting
36
4.2 Mounting the linear actuator
36
4.3 Mounting the part-turn actuator
42
4.4 Using the positioner in a humid environment
46
4.5 Positioners subjected to fast acceleration or strong vibration
47
4.5.1 Introduction locking the setting
47
4.5.2 Procedure locking the setting
48
4.6 External position detection
50
4.7 Installing option modules
50
4.7.1 General information on installing option modules
50
4.7.1.1 Installing optional modules in the standard and intrinsically safe version
51
4.7.1.2 Installing the optional modules in the "flameproof enclosure" version
54
4.7.2 Iy module
57
4.7.3 Alarm unit
58
4.7.4 Slot initiator alarm module
59
4.7.4.1 Setting the limits of the slotted initiator alarm unit
61
4.7.5 Mechanical limit switch module
62
4.7.5.1 Setting the limits of the mechanical limit switch module
64
4.7.5.2 Label set for limit contact module
64
4.7.6 EMC filter module
65
4.7.7 Accessories
67
5 Connection
69
5.1 Electric
69
5.1.1 Basic safety instructions
69
5.1.1.1 Standard cable gland/torque
73
5.1.2 Electrical connections
73
5.1.3 Device without explosion protection/device in flameproof enclosure
74
5.1.3.1 Basic device without Ex protection / in flameproof enclosure "Ex d"
74
5.1.3.2 Split range without Ex protection/in flameproof enclosure "Ex d"
76
5.1.3.3 Option modules without Ex protection / in flameproof enclosure "Ex d"
76
5.1.4 Device with Ex i/Ex n/Ex t type of protection
81
5.1.4.1 Basic device Ex i/Ex n/Ex t
82
5.1.4.2 Split range Ex i/Ex n/Ex t
84
5.1.4.3 Option modules Ex i/Ex n/Ex t
85
5.1.5 Connecting NCS to EMC filter module
91
5.1.6 Connecting the external position detection system to the EMC filter module
92
5.2 Pneumatic
95
5.2.1 Pneumatic connections
95
5.2.1.1 Pneumatic connection on the standard controller
95
5.2.1.2 Integrated pneumatic connection
96
5.2.1.3 Pneumatic connection in the flameproof enclosure
97
5.2.1.4 Pneumatic connection versions
98
5.2.2 Pneumatic connection
100
5.3 Restrictors
101
6 Operating
103
6.1 Operating elements
103
6.1.1 Display
103
6.1.2 Buttons
105
6.1.3 Firmware version
106
6.2 Operating modes
106
6.2.1 Overview of operating modes
106
6.2.2 Changing the operating mode
107
6.2.3 Overview of configuration
108
6.2.4 Description of operating modes
109
6.3 Optimizing the controller data
112
7 Commissioning
115
7.1 Basic safety instructions
115
7.2 Sequence of automatic initialization
119
7.3 Purge air switching
124
7.4 Commissioning linear actuators
125
7.4.1 Preparing linear actuators for commissioning
125
7.4.2 Automatic initialization of linear actuators
126
7.4.3 Manual initialization of linear actuators
130
7.5 Commissioning part-turn actuators
134
7.5.1 Preparing part-turn actuators for commissioning
134
7.5.2 Automatic initialization of part-turn actuators
135
7.5.3 Manual initialization of part-turn actuators
137
7.6 Device replacement
140
8 Functional safety
143
8.1 Range of applications for functional safety
143
8.2 Safety function
143
8.3 Safety Integrity Level (SIL)
145
8.4 Settings
146
8.5 Safety characteristics
146
8.6 Maintenance/check
147
9 Parameterizing/addressing
149
9.1 Parameter chapter
149
9.2 Configuration schematic for parameter operating principle
150
9.3 Overview of parameters
151
9.3.1 Overview of parameters 1 to 5
151
9.3.2 Overview of parameters 6 to 51
152
9.3.3 Overview parameters A to P
156
9.4 Description of parameters
160
9.4.1 Description of parameters 1 through 5
160
9.4.2 Description of parameters 6 through 51
163
9.4.2.1 Description of parameters 6
163
9.4.2.2 Description of parameters 7
163
9.4.2.3 Description of parameters 8 and 9
164
9.4.2.4 Description of parameters 10 and 11
165
9.4.2.5 Description of parameters 12
165
9.4.2.6 Description of parameters 13 through 33
166
9.4.2.7 Description of parameters 34
167
9.4.2.8 Description of parameters 35 and 36
167
9.4.2.9 Description of parameters 37
167
9.4.2.10 Description of parameters 38
169
9.4.2.11 Description of parameters 39
169
9.4.2.12 Description of parameters 40 and 41
170
9.4.2.13 Description of parameters 42 and 43
170
9.4.2.14 Description of parameters 44
172
9.4.2.15 Description of parameters 45 and 46
173
9.4.2.16 Description of parameters 47
173
9.4.2.17 Description of parameters 48
174
9.4.2.18 Description of parameters 49
174
9.4.2.19 Description of parameters 50
175
9.4.2.20 Description of parameters 51
176
9.4.3 Description of parameters A through P
178
9.4.3.1 Description of parameter A
178
9.4.3.2 Description of parameter b
181
9.4.3.3 Description of parameter C
183
9.4.3.4 Description of parameter d
185
9.4.3.5 Description of parameter E
187
9.4.3.6 Description of parameter F
188
9.4.3.7 Description of parameter G
190
9.4.3.8 Description of parameter H
192
9.4.3.9 Description of parameter J
194
9.4.3.10 Description of parameter L
196
9.4.3.11 Description of parameter O
198
9.4.3.12 Description of parameter P
200
10 Alarm, error, and system messages
203
10.1 Output of system messages in the display
203
10.1.1 System messages before initialization
203
10.1.2 System messages during initialization
204
10.1.3 System messages when exiting the Configuration mode
207
10.1.4 System messages during operation
208
10.2 Diagnosis
210
10.2.1 Display of diagnostics values
210
10.2.2 Overview of diagnostics values
210
10.2.3 Meaning of the diagnostics values
213
10.2.4 Meaning of diagnostic value 53
220
10.3 Online diagnostics
221
10.3.1 Overview of online diagnostics
221
10.3.2 Overview of error codes
222
10.3.3 XDIAG parameter
224
10.3.4 Meaning of error codes
224
10.4 Fault correction
227
10.4.1 Fault identification
227
10.4.2 Remedial measures table 1
228
10.4.3 Remedial measures table 2
229
10.4.4 Remedial measures table 3
230
10.4.5 Remedial measures table 4
231
10.4.6 Remedial measures table 5
232
11 Service and maintenance
233
11.1 Basic safety instructions
233
11.2 Cleaning of the screens
234
11.2.1 Positioner in macrolon enclosure
234
11.2.2 Positioner in stainless steel, aluminum and flameproof aluminum enclosure
235
11.3 Repair/Upgrading
235
11.4 Return procedure
236
12 Technical data
237
12.1 Rated conditions
237
12.2 Pneumatic data
238
12.3 Construction
239
12.4 Controller
241
12.5 Certificates, approvals, explosion protection for all device versions
241
12.6 Electrical data
243
12.7 Technical data for natural gas as actuator medium
245
12.8 Option modules
246
12.8.1 Alarm module
246
12.8.2 Iy module
248
12.8.3 SIA module
249
12.8.4 Limit value contact module
250
12.8.5 EMC filter module
251
12.8.6 Non-contacting position sensor
252
12.8.7 External position sensing system
254
12.8.7.1 Operating conditions for all device versions
254
12.8.7.2 Constructional design for all device versions
254
12.8.7.3 Certificates, approvals, explosion protection for all device versions
255
13 Dimension drawings
257
13.1 Positioner with Makrolon enclosure 6DR5..0 and stainless steel enclosure 6DR5..2
257
13.2 Terminal strip for positioner with Macrolon enclosure
258
13.3 Positioner with aluminum enclosure 6DR5..1
259
13.4 Positioner with flameproof enclosure 6DR5..5
260
14 Spare parts/accessories/scope of delivery
261
14.1 Overview
261
14.2 Spare parts
263
14.3 Scope of delivery of small part sets
265
14.4 Scope of delivery of external position detection system
267
14.5 Scope of delivery of mechanical limit switch module
267
14.6 Scope of delivery EMC filter module
267
14.7 Accessories
269
A Appendix
271
A.1 Operation with boosters
271
A.2 Certificates
272
A.3 Literature and catalogs
272
A.4 Technical support
273
B Abbreviations
275
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