Wintriss SmartPAC2 User Manual

SmartPAC 2 User Manual 1126700
Installation 2-41
22. Inch the press through a few strokes to verify that the position sensor works properly and
SmartPAC 2 does not produce position sensor fault messages.
23. Inch the press while watching the Position Sensor LED, located beneath the Input Check
Voltage Switch on the SmartPAC 2 board (see Figure 2-7, page 2-13). Stop the press
when the LED comes ON and make a note of the ON angle. Continue to inch the press
until the LED goes OFF, and make a note of the OFF angle. The sensor should be ON at
0°, and, preferably, 0° should occur at the midpoint of the ON period.
24. If the position sensor appears to be working properly, permanently mount the magnet,
plastic side up, using a non-ferrous metal screw. A brass screw (6-32) is supplied. Use a
No. 36 drill and a 6-32 tap.
Setting Up High Speed Version of SmartPAC 2
(Optional)
If you have a standard SmartPAC 2 and wish to change the system to a high-speed version
(1600 SPM maximum), follow these instructions:
1. Locate jumper J102 on the SmartPAC 2 board (see Figure 2-7, page 2-13), and move the
jumper from the pins at the LOW setting to the pins at the HIGH setting.
2. Upgrade SmartPAC 2 firmware, following the instructions in Appendix B.
Final Checkout
Before using SmartPAC 2, you need to make a few test press runs to ensure that your unit is
working properly. To perform final checkout, follow these instructions. Do not proceed to
the next step or group of steps until the item you are testing checks out.
Set Up a “Test” Tool
1. Create a tool number and program counter settings (see Creating a New Tool, page 5-3,
TOOL NAME or TOOL ID, page 5-8, and COUNTERS, page 5-9). If you are not familiar
with how to use the SmartPAC 2 keyboard and displays, see Chapter 3.
2. Load the tool number (see Loading a Tool, page 5-5), and enter Run mode (see Entering
and Exiting Run Mode, page 6-2).
Do not use a ferrous screw to mount the position sensor. A ferrous screw can cause false
signals.
NOTICE

Wintriss SmartPAC2 Specifications

General

Brand	Wintriss
Model	SmartPAC2
Category	Controller
Language	English

Summary

Chapter 1. Introduction to SmartPAC 2

SmartPAC 2’s Three Modes of Operation

Explains the three operating modes: Initialization, Program, and Run, detailing their functions and usage.

Chapter 2. Installing SmartPAC 2

Installation Guidelines

Offers critical guidelines for installing SmartPAC 2, covering wire separation, conduit, grounding, and cable shield termination.

Installing the Resolver

Details the mechanical and electrical installation of the resolver, ensuring accurate crankshaft position feedback.

Connecting AC Wiring

Provides instructions for safely connecting the AC power supply wires to the SmartPAC 2 enclosure or panel mount.

Zeroing the Resolver

Describes the critical procedure for zeroing the resolver, essential for accurate press position sensing.

Final Checkout

Outlines the necessary test runs and checks to ensure the SmartPAC 2 unit is functioning correctly after installation.

Chapter 3. SmartPAC 2 Keyboard, Displays and Operating Modes

SmartPAC 2 Operating Modes

Introduces the three operating modes: Initialization, Program, and Run, detailing their functions and navigation.

Chapter 4. SmartPAC 2 Initialization Mode

Resolver Zero

Enables zeroing the resolver, a critical step for initial installation and replacement.

SECURITY ACCESS

Controls user access to SmartPAC 2 operating modes and settings, defining access levels for different functions.

UPDATE FIRMWARE

Chapter 5. SmartPAC 2 Program Mode

TOOL MANAGER

COUNTERS

DIE PROTECTION (Optional)

CAM SWITCH (Optional)

PRESS SPEED

Chapter 6. SmartPAC 2 Run Mode

Loading a Tool

Calculating the Safety Distance

Provides formulas and steps to calculate the correct safety distance for light curtains and other guarding devices.

Chapter 7. SmartPAC 2 Fault Messages

Responding to Fault Messages

Messages for Sensor Faults

Troubleshooting Using the Error/Event Log

Appendix A. SmartPAC Preventive Maintenance (PM) Monitor (Optional)

Installing the PM Monitor

Viewing and Modifying PM Alerts

Appendix B. Updating SmartPAC 2 Firmware

Updating Firmware Using a USB Disk

Step-by-step instructions for updating SmartPAC 2 firmware using a USB disk, including ordering and preparation.

Installing Firmware from a Replacement Compact Flash (CF) Card

Procedure for reloading SmartPAC 2 firmware using a replacement Compact Flash card.

Appendix C. SmartView Remote Viewing and E-mail Setup

Installing SmartView on Your Computer

SmartView Operation

E-mail Setup

Appendix D. Upgrading from Original SmartPAC to SmartPAC 2

Backing Up Tools on Original SmartPAC

Removing SmartPAC 1 and Mounting SmartPAC 2

Wiring the SmartPAC 2

Details the wiring connections required to transfer from an original SmartPAC to a SmartPAC 2.

System Checkout

Appendix E. Replacing SmartPAC 2 PC Board

Installing the Replacement Board

Details the procedure for removing the old PC board and installing the new replacement board correctly.

Appendix F. Reporting Downtime and Scrap to SFC

Reporting Scrap and Good Parts to SFC

Appendix G. Reporting Downtime and Scrap to LETS

Setting up SmartPAC 2 to Report Downtime

Reporting Scrap and Good Parts to LETS