CHAPTER 3
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION/PERIODIC MAINTENANCE/LUBRICATION INTERVALS……3-1
REAR BODYWORK AND MUDGUARD ………………………………………3-2
REMOVAL ………………………………………………………………………3-2
INSTALLATION …………………………………………………………………3-3
FRONT COWLING AND FOOTREST …………………………………………3-4
REMOVAL ………………………………………………………………………3-4
INSTALLATION …………………………………………………………………3-5
HANDLEBAR COVERS …………………………………………………………3-6
REMOVAL ………………………………………………………………………3-6
INSTALLATION …………………………………………………………………3-7
ENGINE ……………………………………………………………………………3-8
ADJUSTING THE ENGINE IDLING SPEED …………………………………3-8
ADJUSTING THE THROTTLE CABLE FREE PLAY ………………………3-9
CHECKING THE SPARK PLUG ……………………………………………3-10
CHECKING THE ENGINE OIL LEVEL ……………………………………3-11
CHANGING THE TRANSMISSION OIL ……………………………………3-12
AUTOLUBE PUMP AIR BLEEDING ………………………………………3-12
CLEANING THE AIR FILTER ELEMENT……………………………………3-13
CHECKING THE COOLANT LEVEL (CS50Z only) ………………………3-14
CHANGING THE COOLANT (CS50Z only) ………………………………3-15
CHASSIS …………………………………………………………………………3-18
ADJUSTMENT THE FRONT BRAKE LEVER………………………………3-18
ADJUSTMENT THE REAR BRAKE LEVER ………………………………3-18
CHECKING THE FRONT BRAKE PADS …………………………………3-18
CHECKING THE REAR BRAKE SHOES …………………………………3-19
CHECKING THE BRAKE FLUID LEVEL……………………………………3-19
BLEEDING THE HYDRAULIC BRAKE SYSTEM …………………………3-20
CHECKING AND ADJUSTING THE STEERING HEAD …………………3-21
CHECKING THE TIRES ……………………………………………………3-23
CHECKING THE WHEELS …………………………………………………3-23
CHECKING THE FRONT FORK ……………………………………………3-23
REAR SHOCK ABSORBER INSPECTION…………………………………3-24
ELECTRICAL SYSTEM…………………………………………………………3-25
CHECKING AND CHARGING THE BATTERY ……………………………3-25
CHECKING THE FUSE ………………………………………………………3-30
REPLACING THE HEADLIGHT BULB ……………………………………3-31
ADJUSTING THE HEADLIGHT BEAM ……………………………………3-31
CHK
ADJ
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