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Table of Contents5
Introduction to the Manual15
What this Chapter Contains15
Applicability15
Safety Instructions15
Target Audience15
Related Manuals16
Terms and Abbreviations17
Cybersecurity Disclaimer19
Using the Control Panel21
Control Locations and Operating Modes23
What this Chapter Contains23
Local Control Vs. External Control23
Local Control24
External Control25
Using the Control Panel as an External Control Source25
Operating Modes of the Drive26
Speed Control Mode26
Torque Control Mode27
Frequency Control Mode27
DC Voltage Control Mode27
Special Control Modes27
Program Features29
What this Chapter Contains29
Drive Configuration and Programming30
Programming Via Parameters30
Adaptive Programming31
Settings and Diagnostics31
Application Programming31
Control Interfaces32
Programmable Analog Inputs32
Settings and Diagnostics32
Programmable Analog Outputs32
Programmable Digital Inputs and Outputs32
Settings and Diagnostics33
Programmable Relay Outputs33
Programmable I/O Extensions33
Settings and Diagnostics34
Fieldbus Control34
Master/Follower Functionality34
General34
Load Share Function with a Speed-Controlled Follower36
Communication36
Construction of the Master/Follower Link38
Example Parameter Settings40
Specifications of the Fiber Optic Master/Follower Link41
Settings and Diagnostics42
External Controller Interface42
General42
Topology42
Communication44
Control of a Supply Unit (LSU)45
General45
Communication45
Settings and Diagnostics46
Motor Control46
Direct Torque Control (DTC)46
Reference Ramping47
Special Acceleration/Deceleration Ramps47
Settings and Diagnostics47
Constant Speeds/Frequencies48
Settings and Diagnostics48
Critical Speeds/Frequencies48
Example48
Settings and Diagnostics49
Speed Controller Autotune49
Before Activating the Autotune Routine50
Autotune Modes51
Autotune Results51
Warning Indications52
Settings and Diagnostics52
Oscillation Damping52
Tuning Procedure for Oscillation Damping53
Settings and Diagnostics53
Resonance Frequency Elimination53
Rush Control54
Settings and Diagnostics54
Encoder Support54
Encoder Echo and Emulation55
Load and Motor Feedback55
Position Counter56
Encoder Error Handling57
Reading/Writing Position Counter Values through Fieldbus58
Configuration of HTL Encoder Motor Feedback58
Example 1: Using the same Encoder for both Load and Motor Feedback59
Example 2: Using Two Encoders59
Example 3: ACS 600 / ACS800 Compatibility60
Settings and Diagnostics61
Jogging61
Settings and Diagnostics63
Scalar Motor Control63
IR Compensation for Scalar Motor Control64
Settings and Diagnostics64
Autophasing64
Autophasing Modes66
Settings and Diagnostics67
Flux Braking67
Settings and Diagnostics68
DC Magnetization68
Pre-Heating68
Pre-Magnetization68
DC Hold68
Post-Magnetization69
Continuous Magnetization69
Settings and Diagnostics70
Motor Temperature Estimation70
Hexagonal Motor Flux Pattern70
Settings and Diagnostics71
Application Control72
Application Macros72
Process PID Control72
Quick Configuration of the Process PID Controller72
Sleep Function for Process PID Control73
Tracking74
Settings and Diagnostics74
Motor Potentiometer75
Settings and Diagnostics75
Mechanical Brake Control76
Inputs of the Brake Control Logic76
Outputs of the Brake Control Logic76
Brake State Diagram77
Timing Diagram79
Wiring Example80
Settings and Diagnostics81
DC Voltage Control81
Overvoltage Control81
Undervoltage Control (Power Loss Ride-Through)81
Automatic Restart82
Settings and Diagnostics83
Voltage Control and Trip Limits83
Brake Chopper84
Settings and Diagnostics84
DC Voltage Boost84
Description of the DC Voltage Boost Function84
Use Case Examples85
Limits86
DC Voltage Control Mode88
Settings and Diagnostics88
Safety and Protections89
Emergency Stop89
Settings and Diagnostics89
Motor Thermal Protection90
Motor Thermal Protection Model90
Temperature Monitoring Using PTC Sensors90
Temperature Monitoring Using Pt100 or Pt1000 Sensors92
Temperature Monitoring Using KTY84 Sensors92
Motor Fan Control Logic (Parameters 35.10093
Ex Motor Support (Parameter 95.15, Bit 0)93
Settings and Diagnostics93
Motor Overload Protection94
Settings and Diagnostics94
Thermal Protection of Motor Cable95
Settings and Diagnostics95
User Load Curve95
Settings and Diagnostics96
Automatic Fault Resets96
Settings and Diagnostics97
Other Programmable Protection Functions97
External Events (Parameters 31.0197
Motor Phase Loss Detection (Parameter 31.19)97
Earth (Ground) Fault Detection (Parameter 31.20)97
Safe Torque off Detection (Parameter 31.22)97
Swapped Supply and Motor Cabling (Parameter 31.23)97
Stall Protection (Parameters 31.2497
Overspeed Protection (Parameter 31.30)98
Ramp Stop Supervision (Parameters 31.32, 31.33, 31.37 and 31.38)98
Main Cooling Fan Supervision (Parameter 31.35)98
Custom Motor Current Fault Limit (Parameter 31.42)98
Local Control Loss Detection (Parameter 49.05)98
Diagnostics99
Fault and Warning Messages, Data Logging99
Signal Supervision99
Settings and Diagnostics99
Maintenance Timers and Counters99
Energy Saving Calculators100
Settings and Diagnostics100
Load Analyzer100
Peak Value Logger100
Amplitude Loggers101
Miscellaneous102
User Parameter Sets102
Settings and Diagnostics102
Parameter Checksum Calculation102
Settings and Diagnostics103
User Lock104
Settings and Diagnostics104
Data Storage Parameters105
Settings and Diagnostics105
Reduced Run Function105
Activation of the Reduced Run Function106
Du/Dt Filter Support107
Settings and Diagnostics107
Sine Filter Support107
Router Mode for BCU Control Unit108
Settings and Diagnostics109
Parameter Ranges with Option +N8200 (High Speed License)109
Application Macros111
What this Chapter Contains111
General111
Factory Macro112
Default Parameter Settings for the Factory Macro112
Default Control Connections for the Factory Macro112
Hand/Auto Macro114
Default Parameter Settings for the Hand/Auto Macro114
Default Control Connections for the Hand/Auto Macro115
PID Control Macro117
Default Parameter Settings for the PID Control Macro117
Default Control Connections for the PID Control Macro119
Sensor Connection Examples for the PID Control Macro121
Torque Control Macro122
Default Parameter Settings for the Torque Control Macro122
Default Control Connections for the Torque Control Macro123
Sequential Control Macro125
Operation Diagram125
Selection of Constant Speeds126
Default Parameter Settings for the Sequential Control Macro126
Default Control Connections for the Sequential Control Macro127
Fieldbus Control Macro129
Parameters131
What this Chapter Contains131
Terms and Abbreviations132
Parameter Group Summary133
Parameter Listing136
Actual Values136
Motor Speed Used139
30000.00 Rpm139
1.3 Motor Speed139
30000.00 Rpm140
30000.00 a140
Input References142
Warnings and Faults144
Diagnostics153
Control and Status Words155
System Info171
Standard DI, RO175
Standard DIO, FI, FO182
Motor Current % of186
Motor Torque186
DC Voltage186
Standard AI188
Standard AO193
Motor Speed Used193
O Extension Module 1199
Motor220
O Extension Module 2226
O Extension Module 3232
Operation Mode238
Start/Stop/Direction241
Start/Stop Mode251
Speed Reference Selection262
Speed Reference Ramp271
Speed Reference Conditioning278
Speed Control285
Torque Reference Chain296
Frequency Reference Chain305
Voltage Reference Chain314
Limits319
Fault Functions330
Supervision341
Generic Timer & Counter345
Motor Thermal Protection353
Load Analyzer367
User Load Curve372
Process PID Set 1375
Process PID Set 2389
Brake Chopper392
Mechanical Brake Control395
Energy Efficiency400
Monitoring/Scaling Settings403
Data Storage408
Panel Port Communication411
Fieldbus Adapter (FBA)415
FBA a Settings424
FBA a Data in426
FBA a Data out427
FBA B Settings428
FBA B Data in430
FBA B Data out431
Embedded Fieldbus432
DDCS Communication441
D2D and DDCS Transmit Data457
D2D and DDCS Receive Data462
Feedback Selection472
Encoder Module Settings482
Encoder 1 Configuration486
Encoder 2 Configuration494
LSU Control496
HW Configuration499
System507
Motor Control519
User Motor Parameters525
Motor Data528
Safety535
O Bus Configuration536
O Bus Service536
O Bus Diagnostics536
O Bus Fan Identification536
Fault Tracing537
What this Chapter Contains537
Safety537
Indications537
Warnings and Faults537
Pure Events538
Editable Messages538
Warning/Fault History and Analysis538
Event Logs538
Auxiliary Codes538
Factory Data Logger539
Other Data Loggers539
User Data Logger539
PSL2 Data Logger539
Parameters that Contain Warning/Fault Information539
Event Word (Parameters 04.40539
QR Code Generation for Mobile Service Application540
Warning, Fault and Pure Event Messages541
Auxiliary Codes for Line-Side Converter Warnings582
Auxiliary Codes for Line-Side Converter Faults584
Fieldbus Control through the Embedded Fieldbus Interface (EFB)587
What this Chapter Contains587
System Overview588
Connecting the Fieldbus to the Drive588
Setting up the Embedded Fieldbus Interface589
Setting the Drive Control Parameters590
Basics of the Embedded Fieldbus Interface592
Control Word and Status Word593
References594
Actual Values594
Data Input/Outputs594
Control of Drive Outputs through EFB594
Sending Process PID Feedback and Setpoint Values through EFB594
Register Addressing595
About the Control Profiles595
The ABB Drives Profile596
Control Word596
Status Word598
State Transition Diagram599
References601
Actual Values602
Modbus Holding Register Addresses603
The Transparent Profile603
Modbus Function Codes604
Exception Codes605
Coils (0Xxxx Reference Set)605
Discrete Inputs (1Xxxx Reference Set)607
Error Code Registers (Holding Registers 400090608
Fieldbus Control through a Fieldbus Adapter609
What this Chapter Contains609
System Overview609
Basics of the Fieldbus Control Interface611
Control Word and Status Word612
Debugging the Network Words612
References613
Debugging the Network Words613
Scaling of References613
Actual Values614
Debugging the Network Words614
Scaling of Actual Values614
Contents of the Fieldbus Control Word (ABB Drives Profile)615
Contents of the Fieldbus Status Word (ABB Drives Profile)617
The State Diagram (ABB Drives Profile)618
Setting up the Drive for Fieldbus Control619
Parameter Setting Example: FPBA (PROFIBUS DP)620
Control Chain Diagrams623
What this Chapter Contains623
Speed Reference Source Selection I624
Speed Reference Source Selection II625
Speed Reference Ramping and Shaping626
Motor Feedback Configuration627
Load Feedback and Position Counter Configuration628
Speed Error Calculation629
Speed Controller630
Torque Reference Source Selection and Modification631
Operating Mode Selection632
Reference Selection for Torque Controller633
Torque Limitation634
Torque Controller635
Frequency Reference Selection636
Frequency Reference Modification637
DC Voltage Reference Selection638
DC Voltage Reference Modification639
Process PID Setpoint and Feedback Source Selection640
Process PID Controller641
Master/Follower Communication I (Master)642
Master/Follower Communication II (Follower)643
Further Information645

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