EasyManua.ls Logo

Cardinal 825 User Manual

Cardinal 825
156 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
8545-M838-O1 Rev D 825 Installation & Technical
1
825
WEIGHT INDICATOR
INSTALLATION and TECHNICAL MANUAL
8545-M838-O1 Rev D
203 E. Daugherty, Webb City, MO 64870 USA
Printed in USA
09/12
Ph: 417-673-4631 Fax: 417-673-2153
www.cardinalscale.com
Technical Support: Ph: 866-254-8261 tech@cardet.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Cardinal 825 and is the answer not in the manual?

Cardinal 825 Specifications

General IconGeneral
BrandCardinal
Model825
CategoryAccessories
LanguageEnglish

Summary

Introduction to the Cardinal Model 825

FCC Compliance and Proper Disposal

Cardinal 825 Weight Indicator Specifications

Model 825 Weight Indicator Features

Standard Features

Lists the standard features of the Cardinal Model 825 weight indicator.

Optional Features

Details the optional features available for the Cardinal Model 825 weight indicator.

Application Software Compliance for Trade

European Declaration of Conformity

Instrument Precautions and Safety

Static Electricity Handling

Guidelines for handling static-sensitive components to prevent damage.

Site Preparation Guidelines

Environmental Considerations

Recommendations for the operating environment to ensure optimal performance.

Electrical and Noise Interference Management

Electrical Power Requirements

Details on electrical power supply and grounding for the indicator.

Electrical Noise Interference Prevention

Measures to prevent electrical noise interference affecting instrument operation.

Transient Suppression Recommendations

Recommendations for reducing electrical transients to protect the instrument.

Indicator Installation Procedures

Mounting the Model 825 Indicator

Instructions on how to properly mount the Cardinal 825 weight indicator.

Load Cell Cable Connections

RFI Suppression Cable Connection

Steps for connecting load cell cables with RFI suppression.

Load Cell Cable Connections Without RFI

Advanced Load Cell and I/O Connections

Load Cell Connections Over 30 Feet

Guidance for load cell installations exceeding 30 feet of cable length.

825-SIB (Scale Input Board) Details

Information and connection details for the 825-SIB.

I/O and RS232 Terminal Connections

I/O Cable Preparation and Installation

Procedures for preparing and installing I/O cables for the indicator.

RS232 Terminal Connections Guide

Instructions for making RS232 serial port connections to the indicator.

20mA Terminal Connections

RS485 Terminal Connections

Input/Output Terminal Connections

825 Source Power Connections

Connecting I/O terminals when using the 825 as the power source.

External Power Source I/O Connections

Re-Installing the Rear Panel

Main PC Board Overview

Main PC Board Components

Understanding Jumpers

Explanation of the various jumpers on the main PC board and their functions.

PC Board Connectors and Status LEDs

Main PC Board Connectors

Listing and description of the connectors on the main PC board.

Main PC Board Status Indicators

Status LED Definitions

Explanation of the status LEDs on the main PC board.

Keypad and Touch Screen Functions

Keypad Operation Details

Navigation Key Functions

How to use the navigation keys for menu selection and data entry.

Alphanumeric Key Functions

Using alphanumeric keys for data input and commands.

Standard Indicator Key Functions

Key Functions for Standard Indicator

Describes the functions of standard indicator keys on the weight screen.

Touch Screen Keypad Functions

Touch Screen Key Operations

Explains the functions of various keys on the touch screen interface.

Indicator Annunciators and Units

Setting the Date and Time

Setup and Calibration Procedures

Calibration Jumper Configuration

Details on the CAL INHIBIT jumper for enabling or disabling calibration.

Initiating Setup and Calibration

Starting Setup and Calibration Process

Step-by-step guide to begin the setup and calibration process.

Date and Time Configuration

Setting the Date/Time Parameter

Instructions for configuring the date and time settings on the indicator.

Communication Setup and Configuration

Network Configuration

Steps for configuring the network settings, including DHCP.

Serial Port Configuration

Configuring Communication Port 1

Detailed settings for communication port 1: Baud, Parity, Data Bits, Stop Bits.

Baud Rate Settings

Available baud rates for serial communication.

Parity Settings

Available parity options for serial communication.

Data Bits Settings

Available data bit settings for serial communication.

Stop Bits Settings

Available stop bit settings for serial communication.

Scale Calibration Procedures

Calibration Scale Number Setup

Procedure for selecting the scale number for calibration.

Calibration Parameters Configuration

Setting general calibration parameters like capacity and base units.

Calibration General Settings

Setting Scale Capacity

Configuring the maximum weight capacity of the scale.

Configuring Base Units

Selecting the base units of measurement for the scale.

Scale Calibration Conversion and Units

Conversion Factor Setup

Defining the conversion factor for custom measurement units.

Scale Calibration Filtering Settings

Digital Filtering Options

Setting digital filtering levels for improved stability and accuracy.

Filter Setting Recommendations

Non-Critical Sample Rate Filtering

Recommended filtering settings for non-critical sample rates.

Critical Sample Rate Filtering

Recommended filtering settings for critical sample rates.

Scale Calibration Options

Sample Rate Configuration

Setting the sample rate for weight measurements.

Number of Calibration Points

Determining the number of calibration points for accurate readings.

OIML Compliance Settings

Other Calibration Options

Zero Limit Configuration

Setting the limit for push button zero and zero tracking.

USA and International Settings

Selecting country-specific settings for calibration.

Second Order Linearization

Enabling or disabling second order linearization for accuracy.

Multi-Interval Calibration

Interval Settings Configuration

Setting up multiple weight ranges for calibration.

Totalizer Functionality

Totalizer Function Setup

Configuring the totalizer to sum weights from multiple scales.

Total Calibration General Settings

Total Base Units Configuration

Setting the base units for totalized weight.

Total Interval Settings

Configuring the interval for totalized weight readings.

Total Calibration Filtering

Total Zero Track Settings

Adjusting zero tracking settings for totalized weights.

Total Motion Range Settings

Configuring motion detection range for totalized weights.

Total Calibration Options

Total Sample Rate Configuration

Setting the sample rate for totalized weight measurements.

Total Calibration Points Setup

Configuring the number of calibration points for totalized weights.

Calibration Methods Explained

Calibration After Scale Parameters

Performing calibration after initial scale parameter setup.

Calibrating from the Setup Menu

Fine Span Adjustment Procedure

Indicator Preferences Menu

Date and Time Preferences

Settings for configuring the date and time display format.

Preference Settings

Sound Settings Configuration

Customizing beep duration and frequency for key presses.

Key Sound Time Adjustment

Setting the duration of key press beeps.

Key Sound Frequency Adjustment

Setting the pitch and octave of key press beeps.

Operator Management

Adding a New Operator

Steps to add a new operator and configure their access permissions.

Editing Operator Settings

Editing Operator Login and Permissions

Modifying an operator's login and access rights.

Deleting and Setting Default Operators

Deleting an Operator Login

Procedure for removing an operator login and its settings.

Setting the Default Operator

Selecting the operator login used when the indicator powers on.

System Configuration

Initiating System Configuration

Steps to begin the configuration process for the indicator.

Configuration Menu Options

Calibrating the Touch Screen

Procedure for calibrating the touch screen for accurate input.

Touch Screen Tracking

Color Settings Configuration

Weight Server Configuration

Configuring TCP/IP Server

Steps to set up TCP/IP server parameters for weight data.

Serial Port Configuration

Configuring Serial Ports

Steps to enable and configure serial ports for communication.

Weight Server Configuration Completion

Ticket Settings Management

Ticket Settings Configuration

Overview of configuring different ticket formats and parameters.

Print Tabs Setting Configuration

Configuring Print Tabs Page 1

Setting up row, column, length, and label for print tabs.

Configure Application Menu

Enabling or Disabling Menu Items

Customizing which menu items are visible on the application menu.

Application Menu Customization

Custom Activity Settings

Configuring custom activity settings for applications.

File Manager Selection

Choosing whether to include File Manager in the application menu.

Slide Show Selection

Choosing whether to include Slide Show in the application menu.

Application Auto Run Settings

Configuring Auto Run Application

Setting an application to automatically load and run on startup.

Auto Run Seconds Configuration

Setting the delay time before an auto-run application starts.

Setting Factory Defaults

Initiating Factory Default Reset

Procedure to reset the indicator to factory default settings.

Application Menu Overview

Troubleshooting Indicator Issues

Weight Status Messages

Interpreting weight status messages displayed concurrently with weight.

Weight Status Messages (In Place of Weight)

Understanding weight status messages that replace the weight display.

Operation Messages

Meaning of momentary operation messages after user actions.

Troubleshooting Error Codes

Error Codes: Communication Issues

Diagnosing communication errors between mainboard and interface board.

Error Codes During Startup

Interpreting error codes that appear during the startup sequence.

Troubleshooting Common Problems

Before Calling for Service

Initial checks and remedies for common indicator problems.

Indicator Diagnostics

Understanding the Startup Screen

Description of the information displayed on the indicator startup screen.

Diagnostic Menu Operations

Initiating Diagnostics

Steps to access and begin diagnostic tests on the indicator.

Diagnostic Menu Options

Overview of the available diagnostic tests.

PC Board Diagnostics

Mainboard Communication Test

Testing the communication functionality of the mainboard.

Mainboard I/O Test

Testing the input/output connections of the mainboard.

Memory Diagnostics

SDRAM Test Procedure

Performing a test on the Synchronous Dynamic Random-Access Memory.

NOR Flash Test Warning

Cautionary notes for performing the NOR Flash test.

Fine Span Adjustment

Fine Span Adjustment Coefficients

Linear Coefficient Adjustment

Setting the linear coefficient for weight calculation accuracy.

Second Order Coefficient Adjustment

Setting the second order coefficient for weight calculation.

Fine Span Adjustment Weight Tweaks

Adjusting Tweak Low Weight

Setting the low end of the weight range for adjustment.

Adjusting Tweak High Weight

Setting the high end of the weight range for adjustment.

Event Counters Overview

Viewing Event Counters

How to access and view calibration and configuration event counters.

Certifications and ID Information

Viewing Certifications and ID Data

Accessing certification and identification information for the indicator.

Electronic Talley Roll (ETR) File

Accessing the ETR File

Procedure to view transaction data stored in the Electronic Talley Roll.

ETR File Configuration and Output

Weight Server Configuration for ETR

Configuring the weight server settings related to ETR files.

ETR File Range and Output Options

Selecting ETR Range

Defining the starting and ending numbers for ETR reports.

ETR Output Port Selection

Choosing the output port for ETR reports (View or Print).

Lead and Wire Security Seal Installation

Part Identification Diagrams

Part Identification (Side View)

Diagram showing part identification from the side view.

Part Identification (Front View)

Diagram showing part identification from the front view.

Part Identification (Bottom View)

Diagram showing part identification from the bottom view.

Part Identification (Rear - Inside View)

Diagram showing part identification from the rear inside view.

Warranty Information

Warranty Limitations and Requirements

Related product manuals