©
200508 3-3
Inspection and adjustment
ZF S5-42 GEARBOX
ΛΦ45/55 series
3
4
4. Use a depth gauge to measure the depth
from the front of the housing down to the
outer bearing race, distance A.
5. Use a depth gauge to determine the height
the ball bearing protrudes from the gearbox
front cover to the attachment surface,
distance B.
6. For the pre-load tolerance, see "Technical
data".
7. Using a micrometer, measure the thickness
of the oil baffle (6).
8. Calculate the thickness of the adjusting ring
(5) according to the following example:
9. Compare the value of the adjusting ring with
the calculated value and replace the ring if
necessary.
10. Fit a new gasket (2) in the gearbox front
cover (1) and fit it on the gearbox. See
"Removal and installation".
11. Fit the gearbox. See "Removal and
installation".
V301011
V3 00 413
1 3
5687
42
Distance A 17.5 mm
Distance B 15.7 mm
Thickness of oil baffle 0.3 mm
Pre-load tolerance + 0.5 mm
Adjusting ring thickness 1.55 mm
DAF LF Gearboxes and Clutch Service Manual
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