©
200508 4-1
Removal and installation
ZF 6S-850 GEARBOX
ΛΦ45/55 series
3
5
4. REMOVAL AND INSTALLATION
4.1 REMOVING AND INSTALLING GEARBOX, BE ENGINE
Removing gearbox assembly
1. Make sure there are no loose items in the
cab. Tilt the cab.
2. Disconnect the negative clamp of the
battery.
3. Remove the gearbox cable harness and
secure it.
4. Loosen the tachometer connection.
5. Remove the shift control by loosening the
torque rod bracket and the lever on the
selector shaft.
6. Remove the prop shaft and secure it so that
it does not interfere with further operations.
7. Remove the exhaust pipe between the
engine brake and the silencer.
8. Remove the clutch servo. No air or hydraulic
pipes need be removed. Secure the servo
and ensure that no one in the cab can
operate the clutch pedal as long as the servo
is not fitted.
9. Place a jack under the gearbox and remove
the bolts around the clutch housing.
10. Use the jack to pull the gearbox away from
the engine and remove the gearbox.
V300407
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DAF LF Gearboxes and Clutch Service Manual
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