©
200508 4-3
Removal and installation
ZF S5-42 GEARBOX
ΛΦ45/55 series
3
4
4.2 REMOVING AND INSTALLING DRIVE FLANGE
Removing drive flange
1. Disconnect the earth cable from the
batteries.
2. Make a reference mark on the prop shaft in
relation to the gearbox drive flange.
3. Remove the nuts and bolts, if any, with which
the intermediate bearing of the prop shaft is
fixed to the cross member of the chassis.
4. Disconnect the prop shaft from the gearbox
drive flange. Support the shafts at a suitable
point on the chassis.
5. Fit the special tool (DAF no. 0484977) onto
the drive flange.
6. Remove the lock nut. Remove the special
tool from the drive flange.
Note:
Do NOT use the old lock nut again.
7. Using special tool (DAF no. 0484978),
remove the drive flange from the main shaft.
Installing drive flange
1. Heat the drive flange to a temperature of
70″C and place it on the main shaft.
2. Fit special tool (DAF no. 0484977) onto the
drive flange.
3. Apply locking compound to the screw thread.
See "Technical data".
4. Tighten the new lock nut to the specified
torque. See "Technical data".
5. Fit the prop shaft to the gearbox drive flange.
Ensure that the reference markings are
placed opposite each other. Fix the
intermediate bearing onto the cross member
of the chassis. Tighten the bolts to the
specified torque. See "Technical data".
6. Connect the earth clamp to the batteries.
DAF LF Gearboxes and Clutch Service Manual
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