ZF S5-42 GEARBOX
4-2
©
200508
Removal and installation
4
ΛΦ45/55 series
3
Installing the gearbox
1. Engage the highest gear in order to align the
keys of the input shaft with the clutch plate.
2. Fit the gearbox onto the engine. If
necessary, rotate the drive flange in order to
align the keys.
3. Fit the gearbox attachment bolts all around
and tighten them to the specified torque. See
"Technical data".
4. Install the torque rod and secure it by means
of new self-locking nuts.
5. Install the elbow of the gearbox control on
the selector finger. Use a new self-locking
nut.
6. Fit the exhaust bracket.
7. Install the compressor pipe bracket.
8. Fit the electrical connectors onto the
gearbox.
9. Fit the clutch cylinder.
10. Install the exhaust pipe, fasten it with the
clamping strap and fit the attachment bolt of
the suspension rubber.
11. Fit the prop shaft flange onto the gearbox.
12. Fit the intermediate bearing, if present.
13. Check the oil level. See "Inspection and
adjustment".
14. Fit the silencer cap.
15. Fit the earth lead to the battery terminal.
DAF LF Gearboxes and Clutch Service Manual
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