DAF LF45 Series Service Manual

©
200508 1
Contents
ZF 6S-850 GEARBOX
ΛΦ45/55 series
3
5
5 ZF 6S-850 gearbox
CONTENTS
Page Date
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200508
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200508
1.2 System description, ZF 6S-850 gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 . . . . . 200508
2. DESCRIPTION OF COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200508
2.1 Synchroniser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200508
3. INSPECTION AND ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . 200508
3.1 Checking gearbox oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . 200508
3.2 Inspection and adjustment, input shaft bearing axial play . . . . . . . . . . . . . 3-2 . . . . . 200508
3.3 Inspection and adjustment, secondary shaft axial play . . . . . . . . . . . . . . . 3-3 . . . . . 200508
4. REMOVAL AND INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . 200508
4.1 Removing and installing gearbox, BE engine . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . 200508
4.2 Removing and installing gearbox, CE engine . . . . . . . . . . . . . . . . . . . . . . 4-3 . . . . . 200508
4.3 Removal and installation, drive flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 . . . . . 200508
4.4 Removal and installation, output shaft oil seal . . . . . . . . . . . . . . . . . . . . . 4-6 . . . . . 200508
4.5 Removal and installation, gearbox front cover oil seal . . . . . . . . . . . . . . . 4-7 . . . . . 200508
4.6 Removal and installation, selector shaft oil seal . . . . . . . . . . . . . . . . . . . . 4-8 . . . . . 200508
5. DRAINING AND FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . 200508
5.1 Draining and filling gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . 200508
DAF LF Gearboxes and Clutch Service Manual

DAF LF45 Series Specifications

General

Brand	DAF
Model	LF45 Series
Category	Trucks
Language	English