©
200508 4-7
Removal and installation
ZF 6S-850 GEARBOX
ΛΦ45/55 series
3
5
4.5 REMOVAL AND INSTALLATION, GEARBOX FRONT COVER OIL SEAL
Removing gearbox front cover oil seal
1. Remove the gearbox.
2. Remove the release mechanism assembly
with fork and thrust bearing.
3. Remove the attachment bolts from the
gearbox front cover (1). Remove the gearbox
front cover from the input shaft. Keep the
filler plates of the input shaft and the
secondary shaft.
4. Remove the oil seal (2) from the gearbox
front cover.
Installing the gearbox front cover oil seal
1. Apply a small amount of sealant to the
outside of oil seals fitted with a steel cover.
Apply a small amount of green soap to the
outside of oil seals fitted with a rubber cover.
2. Fit the oil seal (2) to the gearbox front cover
using special tools (DAF no. 0499809) and
(DAF no. 0535409). Fit a new gasket (3).
3. Check the input shaft axial play. See
"Inspection and adjustment".
4. Install the gearbox front cover (1). Tighten
the bolts to the specified torque. See
"Technical data".
5. Install the release mechanism on the
gearbox. Tighten the bolts to the specified
torque. See "Technical data".
6. Fit the gearbox.
V3 00 401
1 32
DAF LF Gearboxes and Clutch Service Manual
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