Operation
Powermax45 XP Operator Manual 809240 47
1. Turn O F F (O) the power 
switch on the power supply, 
or move the torch-disable 
switch on the torch to the 
yellow lock (X) position.
2. Point the torch away from 
yourself and others, and pull 
the trigger to make sure it 
does not fire.
3. Choose the correct 
consumables for your cutting, 
gouging, or marking 
application.
 Cutting and piercing 
with a hand torch: 
See Choose the 
consumables on 
page 61.
 Cutting and piercing 
with a machine torch: See Choose the consumables on page 105.
 Gouging: See Gouging processes on page 71.
 Marking: See Marking consumables (10 – 25 A) on page 113.
4. Install a complete set of 
consumables in the hand torch or 
machine torch as shown:
Swirl ring
Electrode
Nozzle
Retaining cap
Shield (or deflector)
Consumables are not 
preinstalled on new torches. 
Remove the vinyl cap from 
the torch before installing the 
consumables.
1
2
3
5
4
Tighten to finger tight. 
Do not over-tighten.
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