KEMPOWER Power Unit - User Manual

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Charging equipment for electric vehicles

INSTALLATION MANUAL

Power Unit, Station Charger and Satellites

CONFIDENTIAL – CERTIFIED PARTNERS REV 2.40 en 04-2024

Main Page

Table of Contents3
Introduction6
Disclaimer on Products and Services6
Information about the Warranty7
Information about the Manufacturer7
Environment8
Recycling8
Safety9
Symbols Used in the Instructions9
Common Risks9
Defective or Damaged Equipment10
Fire Safety10
Insulation Monitoring Circuit11
Kempower Charging Equipment for Electric Vehicles11
Charging Power Management12
Identificators14
Kempower Charging Power Units18
Power Unit18
Power Unit Version 319
Station Charger20
Modules of the Charging Power Unit22
Power Module22
Dynamic Power Distribution Module23
Control Module24
Mains Module25
Steel Base (Option)26
Kempower DC Satellites29
Satellite29
Satellite Version 230
Liquid Cooled Satellite31
Control Unit32
Kempower AC Satellites33
AC Satellite33
AC Satellite with Charging Cables34
AC Satellite Version 2 with Charging Cables35
Mounting Tube for Satellites (Option)36
Vehicle Connector Types37
Planning the Electric Vehicle Charging Site38
Mechanical Planning39
Electrical Planning41
AC Mains Power Cables to the Charging Power Unit42
Cabling between the Charging Power Unit and DC Charging Points43
AC Satellite Cabling45
Required Tools and Equipment46
Installing the Charging Equipment47
Mechanical Installation47
Preparing for the Installation47
Installing the Steel Base (Option)49
Moving and Lifting Power Unit57
Moving and Lifting Power Unit Version 360
Moving and Lifting Station Charger64
Moving and Lifting Satellite68
Moving and Lifting Liquid Cooled Satellite69
Moving and Lifting Control Unit70
Installing the Charging Power Unit71
Installing Satellite73
Installing Liquid Cooled Satellite77
Installing Control Unit 200 a79
Installing the Charging Cable to Satellite83
Electrical Installation89
Preparing for the Installation89
Terminal Blocks (Charging Power Units Manufactured before 6/2023)90
Terminal Blocks (Charging Power Units Manufactured after 6/2023)92
Terminal Blocks (Satellite Version 2)94
Terminal Blocks (Liquid Cooled Satellite)95
Terminal Blocks (Control Unit 200 A)96
Installing Station Charger Cables96
Installing the AC Mains Power Cables to the Charging Power Unit97
Installing the DC Output Power Cables98
Installing the Control Cables99
Installing the Communication Cables100
Connecting the DC Input Power Cables to Liquid Cooled Satellite104
Configuring the Main Switch of the Charging Power Unit105
Installing AC Satellite Cables107
Installing the Equipment Stop Circuit (Option)110
Needed for the Task111
Task111
Finishing the Installation119
Inspecting the Installation119
Sensory Inspection120
Electrical Installation and Safety Inspection121
Commissioning122
Commissioning Checklist124
Unit Footprints and Clearances125
Single Cabinet Footprint and Fixing Points130
Double Cabinet Footprint and Fixing Points131
Triple Cabinet Footprint and Fixing Points132
Satellite Footprint and Fixing Points133
Liquid Cooled Satellite Footprint and Fixing Points134
Steel Base Footprints and Fixing Points135
Examples of Connecting Output and Control Cables to Charging Points137
Dynamic (Ds2) - 1 Double Satellite138
Dynamic (Ds2) - 2 Single Satellites138
Dynamic (Ds4) - 2 Double Satellites139
Dynamic (Ds4) - 4 Single Satellites139
Dynamic (Ds6) - 3 Double Satellites140
Dynamic (Ds6) - 6 Single Satellites140
Dynamic (Ds4) - 4 Liquid Cooled Satellites141
Static (S4) - 1 Single Satellite141
Static (S4) - 4 Single Satellites142
Static (S4) - 2 Double Satellites142
Static (S8) - 8 Single Satellites143
Examples of Connecting Cables to the Satellites144
Satellite Version 1 with One CCS Vehicle Connector144
Satellite Version 1 with Two CCS Vehicle Connectors145
Satellite Version 1 with One CCS and One Chademo Vehicle Connector146
Satellite Version 2 with One CCS Vehicle Connector147
Satellite Version 2 with Two CCS Vehicle Connectors148
Satellite Version 2 with One CCS and One Chademo Vehicle Connector149
Liquid Cooled Satellite with One CCS Vehicle Connector150
X-Satellite with One CCS and One Chademo Vehicle Connector151
X-Satellite with One CCS, One Chademo Vehicle Connector and a Kwh Meter152
Control Unit 200 a with One CCS Vehicle Connector153
AC Satellite Version 2 with Two Vehicle Connectors154
AC Satellite Version 2 with Two Sockets155
AC Satellite Version 2 with Two Sockets or Vehicle Connectors156
Control Signal Wires of the Charging Cable157
CCS Charging Cables157
Chademo Charging Cables158
AC Charging Cables159
Examples of Concrete Foundations161
Indicative Dimensions for Concrete Foundations162
Change Log166

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KEMPOWER Power Unit Specifications

General

Brand	KEMPOWER
Model	Power Unit
Category	Battery Charger
Language	English

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