KEMPOWER Power Unit - Table of Contents

TABLE OF CONTENTS
1. Introduction .......................................................................................................................... 1
1.1. Disclaimer on products and services ............................................................................. 1
1.2. Information about the warranty ................................................................................... 2
1.3. Information about the manufacturer ........................................................................... 2
1.4. Environment ................................................................................................................. 3
1.5. Recycling ...................................................................................................................... 3
2. Safety .................................................................................................................................. 4
2.1. Symbols used in the instructions .................................................................................. 4
2.2. Common risks .............................................................................................................. 4
2.3. Defective or damaged equipment .............................................................................. 5
2.4. Fire safety .................................................................................................................... 5
2.5. Insulation monitoring circuit ........................................................................................ 6
3. Kempower charging equipment for electric vehicles ....................................................... 6
3.1. Charging power management .................................................................................... 7
3.2. Identificators ................................................................................................................ 9
3.3. Kempower charging power units ................................................................................ 13
3.3.1. Power Unit ............................................................................................................ 13
3.3.2. Power Unit Version 3 ............................................................................................ 14
3.3.3. Station Charger ................................................................................................... 15
3.4. Modules of the charging power unit ........................................................................... 17
3.4.1. Power module ...................................................................................................... 17
3.4.2. Dynamic power distribution module ................................................................... 18
3.4.3. Control module ................................................................................................... 19
3.4.4. Mains module .................................................................................................... 20
3.5. Steel base (option) ..................................................................................................... 21
3.6. Kempower DC Satellites ............................................................................................. 24
3.6.1. Satellite ............................................................................................................... 24
3.6.2. Satellite Version 2 ............................................................................................... 25
3.6.3. Liquid Cooled Satellite ........................................................................................ 26
3.6.4. Control Unit ........................................................................................................ 27
3.7. Kempower AC Satellites ............................................................................................. 28
3.7.1. AC Satellite .......................................................................................................... 28
3.7.2. AC Satellite with charging cables ....................................................................... 29
3.7.3. AC Satellite Version 2 with charging cables ....................................................... 30
3.8. Mounting tube for Satellites (option) .......................................................................... 31
3.9. Vehicle connector types ............................................................................................ 32
4. Planning the electric vehicle charging site ..................................................................... 33
4.1. Mechanical planning .................................................................................................. 34
4.2. Electrical planning ..................................................................................................... 36
4.2.1. AC mains power cables to the charging power unit ........................................... 37
4.2.2. Cabling between the charging power unit and DC charging points .................. 38
4.2.3. AC Satellite cabling ............................................................................................ 40
4.3. Required tools and equipment ................................................................................... 41
5. Installing the charging equipment .................................................................................. 42
5.1. Mechanical installation .............................................................................................. 42
5.1.1. Preparing for the installation ............................................................................... 42
5.1.2. Installing the steel base (option) ........................................................................ 44
5.1.3. Moving and lifting Power Unit .............................................................................. 52
5.1.4. Moving and lifting Power Unit Version 3 .............................................................. 55
5.1.5. Moving and lifting Station Charger ..................................................................... 59
5.1.6. Moving and lifting Satellite .................................................................................. 63
5.1.7. Moving and lifting Liquid Cooled Satellite ........................................................... 64
5.1.8. Moving and lifting Control Unit ............................................................................ 65
5.1.9. Installing the charging power unit ...................................................................... 66
CHARGING EQUIPMENT FOR ELECTRIC VEHICLES INSTALLATION MANUAL
CONFIDENTIAL – CERTIFIED PARTNERS REV 2.40 EN 04-2024