KEMPOWER Power Unit - Page 4

5.1.10. Installing Satellite ............................................................................................... 68
5.1.11. Installing Liquid Cooled Satellite ......................................................................... 72
5.1.12. Installing Control Unit 200 A ............................................................................... 74
5.1.13. Installing the charging cable to Satellite ........................................................... 78
5.2. Electrical installation .................................................................................................. 84
5.2.1. Preparing for the installation ............................................................................... 84
5.2.2. Terminal blocks (charging power units manufactured before 6/2023) ............. 85
5.2.3. Terminal blocks (charging power units manufactured after 6/2023) ................ 87
5.2.4. Terminal blocks (Satellite Version 2) ................................................................. 89
5.2.5. Terminal blocks (Liquid Cooled Satellite) .......................................................... 90
5.2.6. Terminal blocks (Control Unit 200 A) ................................................................... 91
5.2.7. Installing Station Charger cables ........................................................................ 91
5.2.8. Installing the AC mains power cables to the charging power unit .................... 92
5.2.9. Installing the DC output power cables ............................................................... 93
5.2.10. Installing the control cables .............................................................................. 94
5.2.11. Installing the communication cables ................................................................ 95
5.2.12. Connecting the DC input power cables to Liquid Cooled Satellite .................... 99
5.2.13. Configuring the main switch of the charging power unit ................................. 100
5.2.14. Installing AC Satellite cables ............................................................................ 102
6. Installing the equipment stop circuit (option) ............................................................... 105
6.1. Needed for the task ................................................................................................... 106
6.2. Task .......................................................................................................................... 106
7. Finishing the installation ................................................................................................. 114
7.1. Inspecting the installation .......................................................................................... 114
7.1.1. Sensory inspection ............................................................................................... 115
7.1.2. Electrical installation and safety inspection ........................................................ 116
8. Commissioning ................................................................................................................ 117
8.1. Commissioning checklist ........................................................................................... 119
9. Unit footprints and clearances ....................................................................................... 120
9.1. Single cabinet footprint and fixing points .................................................................. 125
9.2. Double cabinet footprint and fixing points ............................................................... 126
9.3. Triple cabinet footprint and fixing points .................................................................. 127
9.4. Satellite footprint and fixing points ........................................................................... 128
9.5. Liquid Cooled Satellite footprint and fixing points .................................................... 129
9.6. Steel base footprints and fixing points ..................................................................... 130
10. Examples of connecting output and control cables to charging points ....................... 132
10.1. Dynamic (Ds2) – 1 double Satellite ........................................................................... 133
10.2. Dynamic (Ds2) – 2 single Satellites .......................................................................... 133
10.3. Dynamic (Ds4) – 2 double Satellites ........................................................................ 134
10.4. Dynamic (Ds4) – 4 single Satellites ......................................................................... 134
10.5. Dynamic (Ds6) – 3 double Satellites ....................................................................... 135
10.6. Dynamic (Ds6) – 6 single Satellites ......................................................................... 135
10.7. Dynamic (Ds4) – 4 Liquid Cooled Satellites ............................................................. 136
10.8. Static (S4) – 1 single Satellite ................................................................................... 136
10.9. Static (S4) – 4 single Satellites ................................................................................ 137
10.10. Static (S4) – 2 double Satellites .............................................................................. 137
10.11. Static (S8) – 8 single Satellites ................................................................................ 138
11. Examples of connecting cables to the Satellites ............................................................ 139
11.1. Satellite Version 1 with one CCS vehicle connector .................................................... 139
11.2. Satellite Version 1 with two CCS vehicle connectors ................................................. 140
11.3. Satellite Version 1 with one CCS and one CHAdeMO vehicle connector .................... 141
11.4. Satellite Version 2 with one CCS vehicle connector .................................................. 142
11.5. Satellite Version 2 with two CCS vehicle connectors ................................................ 143
11.6. Satellite Version 2 with one CCS and one CHAdeMO vehicle connector .................. 144
11.7. Liquid Cooled Satellite with one CCS vehicle connector ........................................... 145
11.8. X-Satellite with one CCS and one CHAdeMO vehicle connector .............................. 146
CHARGING EQUIPMENT FOR ELECTRIC VEHICLES INSTALLATION MANUAL
CONFIDENTIAL – CERTIFIED PARTNERS REV 2.40 EN 04-2024