McHale Fusion 2

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McHale Fusion 2 main component reference section

03-1

McHale Fusion 2 round baler wrapper technical service manual

Issue 1: 0208

3. Getting familiar with the McHale Fusion 2

Main Page

Table of Contents7
Section Page8
Baler Requirements and Preparation36
Net Requirements36
Care of the Net Roll36
Care of the Net Wrapping System36
Net Cutter Setting38
Net Tension Bar Setting39
Chopper Unit Knife Removal and Installation40
Automatic Lubrication System42
Gear Box Oil43
Tyre Inflation Pressures43
Drawbar and PTO Shaft Stand Usage44
Drawbar Adjustment46
PTO Shaft Adjustment46
Wrapper Operation48
Loading Plastic Film48
Plastic Film Requirements50
Wrapping Process51
Dispenser Adjustment51
Cut and Hold System52
Cut and Hold Rail Adjustment53
Cut and Hold Horizontal Position Adjustment53
Dispenser Gear Options54
Baler Field Operation and Adjustments56
Break in Period56
Swath Preparation56
Crop Guard Adjustment57
Unblocking System58
Chopping System59
Knife Pressure Gauge59
Bale Density Gauge60
Setting Chamber Pre-Charge Pressure60
Chamber Door Lock61
Spare Film Holders and Door Safety Latch Operation61
Adjusting Pick-Up Float Spring62
Machine Maintenance64
Maintenance Intervals64
Replace Cam Bearings66
Check Chain Tensioners67
Chain Tension Adjustment67
Check for Broken Magnets on the Knife Unit68
Ensure All Oiler Pipes to the Chain and Grease Pipes68
To the Bearings Are Not Damaged68
Check Roll Pins/ Bolts on the Knife Holder Bracket69
Check Spiral Pins on Tine Bars69
Check Spur Gears70
Grease Pick up Reel Shaft and Slip Clutch Bearing71
Check Left/ Right Auger72
Replace Rotor Drive Side Bearing73
Density Pressure Check74
Replace Nilos Ring75
Check Brake Pads on Dispenser Ring78
Replacing Ring Brake Pads79
Lubricate Wrapper Roller Drive Chains80
Grease Dispenser Springs81
Clean Cut and Tie Rails82
Clean and Oil All Chains and Grease All Bearings83
Change the Gearbox Oil83
Start of Season Machine Preparation84
Chain Adjustment85
Main Drive Chain Adjustment85
Bottom Chamber Chain Adjustment85
Top Chamber Chain Adjustment86
Bottom Door to Drive Chain Adjustment86
Pickup Reel Tine Chain Adjustment87
Reel Chain Adjustment87
Chopper Unit Duplex Chain Adjustment88
Component Location90
Electrical Control Parts91
Net Feed Clutch92
Chamber Fully Open Sensor93
Dispenser Rotation Sensor94
Motor Speed Sensor94
Dispenser Rotate Button95
Chamber Full Sensor95
Safety Switch Access Door and Tip Sensor96
PWM Constant Current Module97
Net Cut Sensor97
By Pass Valve98
Film Monitoring Operation99
Control Box101
Control System102
Control Box102
Normal Cycle Operation102
Sensor Testing103
Proximity Sensor Testing104
Wiring Diagrams105
Safety Warnings105
Wiring Loom Sections105
Guide to Wiring Diagrams106
Main Hydraulic Valve Solenoids106
Wiring Scheme107
Forward Rotate Circuit109
Reverse Rotate Circuit110
Control Box Functions111
Menu Structure113
Control Box Features115
Error Messages and Their Meaning121
Running a Simulated "Bale to Wrapping Cycle124
Uploading Expert Plus Software126
Hydraulic Systems Overview128
Set up128
What Hydraulic System Does the Tractor Use129
Hydraulic Spool Valve Setup129
Attaching Hydraulic Hosing to the Tractor130
Main Valve Overview133
Main Valve Port Functions134
Hydraulic System Valve Assembly136
Bale Density Valve137
Setting the Chamber Pre-Charge Pressure137
Bale Density Valve Break down138
Chamber Holding Pressure139
Accumulator Test140
Knife/ Floor Valve Overview141
Knife/ Floor Valve Breakdown142
Valve Trouble Shooting143
Rotate, Tip, Bypass Valve144
Rotation, Tip, Bypass Valve Breakdown144
Rotation, Tip, Bypass Valve Ports146
Wrapper During Normal Operation147
Wrapper During 50?50 Operation148
Wrapper Ring Reverse149
Cut and Hold (800 MM Stroke) Open and Close150
Cut and Hold (50 MM Stoke) Release151
Tip Arm down152
Tip Arm Up/ Oiler Cycle153
Lubrication System154
Oiler and Greaser System Fittings157
Oiler and Greaser System; Fittings at Block158
Oiler and Greaser System Fittings at Ends159

McHale Fusion 2 - Page 14

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