Polaris RANGER XP 1000 2018-2019

IX.2
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
Break-In Period.......................................................... 2.5
Brushguard Removal / Installation............................... 10.35
C
Cab Frame
Assembly View .................................................... 10.14
Door Removal / Installation..................................... 10.19
Overhead Light Removal / Installation....................... 10.24
Seat Heater Removal / Installation ........................... 10.24
Cam Chain Tensioner
Inspection.............................................................2.19
Camshaft
Inspection (1000) ...................................................3.35
Installation / Timing (1000) .......................................3.89
Timing Quick Reference...........................................3.92
Camshaft - 900
Camshaft / Bore Inspection ......................................3.33
Installation / Timing.................................................3.84
Removal...............................................................3.31
Sprocket Inspection ................................................3.33
Cargo Box
Assembly View .................................................... 10.25
Installation .......................................................... 10.27
Kit Removal / Installation........................................ 10.27
Removal............................................................. 10.27
Support Assembly View ......................................... 10.26
Charging System
Alternator Replacement ......................................... 11.34
Break Even Test................................................... 11.32
Current Draw - Key Off .......................................... 11.32
Regulator / Rectifier Operation ................................ 11.34
Stator Replacement .............................................. 11.33
Stator Tests......................................................... 11.33
Testing Flow Chart................................................ 11.35
Chassis / Main Frame
Assembly View ......................................................10.4
Clutch Chart ....................................................... 1.29, 5.6
Combustion Chamber Cleaning....................................3.39
Connecting Rod
Assembly .............................................................3.68
Bearing Selection ...................................................3.65
Inspection.............................................................3.63
Connector.............................................................. 11.37
Continuity .............................................................. 11.38
Conversion Table ......................................................1.30
Coolant Drain ...........................................................2.23
Coolant Level Inspection.............................................2.21
Coolant Strength and Type ..........................................2.21
Cooling Hoses ..........................................................2.22
Cooling System
Bleeding Procedure .............................................. 3.110
Coolant Drain ...................................................... 3.108
Coolant Flow Diagram ........................................... 3.105
Coolant Temperature Sensor .................................. 11.25
Electrical Breakout Diagram ................................... 11.24
Exploded View..................................................... 3.105
Fan Control Circuit Bypass Test............................... 11.25
Fan Control Circuit Operation / Testing ...................... 11.25
Pressure Test ...................................................... 3.107
Radiator Cap Pressure Test.................................... 3.107
Radiator Fan Removal........................................... 3.108
Radiator Removal ................................................ 3.108
Specifications ...................................................... 3.107
Thermostat Replacement ....................................... 3.109
Troubleshooting ................................................... 3.116
Water Pump Exploded View ................................... 3.106
Water Pump Installation......................................... 3.111
Water Pump Removal ........................................... 3.111
Water Pump Service ............................................. 3.113
Crankcase
Assembly .............................................................3.74
Disassembly / Inspection .........................................3.48
Inspection.............................................................3.55
Lower Crankcase Preparation ...................................3.74
Upper Crankcase Preparation ...................................3.66
Crankcase Breather Hose
Inspection.............................................................2.17
Crankshaft
Bearing Journal Inspection .......................................3.52
Installation (1000)...................................................3.71
Main Bearing Selection............................................3.65
Removal / Inspection...............................................3.52
Crankshaft - 900
Installation ............................................................3.70
Crankshaft Position Sensor (CPS)
CPS Replacement ..................................................4.26
CPS Test ..............................................................4.25
Operation Overview ................................................4.25
Current ................................................................. 11.41
Cylinder
Inspection.............................................................3.56
Installation ............................................................3.69
Misfire..................................................................4.40
Removal...............................................................3.55
Cylinder Head
Assembly .............................................................3.81
Disassembly .........................................................3.37
Inspection.............................................................3.37
Installation ............................................................3.83
Warp Inspection .....................................................3.37
Cylinder Head - 900
Removal...............................................................3.36
Cylinder Leakdown Test..............................................2.17
D
Dash
Instruments / Controls Assembly View ........................10.6
Panel Removal .................................................... 10.30
Decal Replacement ...................................................10.3
Decimal Equivalent Chart............................................1.33
Diagnostic Trouble Codes ...........................................4.35
Differential
Operation .............................................................6.15
Differential Solenoid
Circuit Operation .................................................. 11.11
Overview ............................................................ 11.11
Replacement....................................................... 11.12
Digital Wrench
Communication Errors.............................................4.43
Diagnostic Connector ..............................................4.43
Diagnostic Software Overview...................................4.42
ECU Replacement..................................................4.42
ECU Reprogramming ..............................................4.47
Feature Map..........................................................4.46
Guided Diagnostics ................................................4.42
Serial Number Location ...........................................4.43
Software Version....................................................4.42
Special Tools.........................................................4.42
Updates ...............................................................4.44
Version and Update ID ............................................4.44
INDEX