IX
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
IX.3
DMM .................................................................... 11.36
Doors
Installation .......................................................... 10.19
Removal............................................................. 10.19
Draw .................................................................... 11.41
Drive Belt
Inspection.............................................................5.13
Installation ............................................................5.13
Removal...............................................................5.12
Drive Clutch
Cover Bushing .......................................................5.20
Operation Overview ................................................. 5.4
Drive Shaft Boot Inspection .........................................2.32
Driven Clutch
Assembly .............................................................5.30
Disassembly .........................................................5.27
Operation Overview ................................................. 5.4
Driven Clutch (EBS)
Inspection.............................................................5.28
Driven Clutch (non-EBS)
Assembly .............................................................5.26
Disassembly / Inspection .........................................5.25
Dynamic................................................................ 11.36
E
ECU
ETC Learn Procedure ..................................... 4.24, 4.50
Electrical .............................................. 11.36, 11.39-11.42
Service Notes ........................................................ 11.4
Service Specifications ............................................. 11.5
Special Tools.........................................................11.5
Electronic Control Unit (ECU)
ECU Replacement..................................................4.22
ECU Service .........................................................4.21
Operation Overview ................................................4.21
Electronic Power Steering (EPS)
Operation ........................................................... 11.50
System Breakout.................................................. 11.51
System Diagnosing............................................... 11.50
Toubleshooting - EPS Non-Functional MIL Off ............ 11.53
Toubleshooting - EPS Non-Functional MIL On ............ 11.52
Toubleshooting - Using Digital Wrench®.................... 11.54
Electronic Throttle Body
Learn Procedure ............................................ 4.24, 4.50
Electronic Throttle Control (ETC)
ETC Replacement ..................................................4.23
ETC Test ..............................................................4.23
Operation Overview ................................................4.23
Engine
Accessible Components ..........................................3.20
Assembly View ............................................... 3.16-3.19
Balance Shaft Removal / Inspection ...........................3.51
Bearing Selection Identification .................................3.64
Break-In Period......................................................3.28
Camshaft Installation / Timing (1000) ..........................3.89
Camshaft Timing - Quick Reference ...........................3.92
Combustion Chamber Cleaning.................................3.39
Connecting Rod Bearing Selction ..............................3.65
Connecting Rod Inspection.......................................3.63
Crankcase Assembly ..............................................3.74
Crankcase Disassembly / Inspection ..........................3.48
Crankcase Inspection..............................................3.55
Crankshaft Bearing Journal Inspection ........................3.52
Crankshaft Installation (1000) ...................................3.71
Crankshaft Main Bearing Selection ............................3.65
Crankshaft Removal / Inspection ...............................3.52
Cylinder / Piston Installation......................................3.69
Cylinder Head Assembly..........................................3.81
Cylinder Head Disassembly......................................3.37
Cylinder Head Inspection .........................................3.37
Cylinder Head Installation ........................................3.83
Cylinder Head War Inspection ...................................3.37
Cylinder Inspection .................................................3.56
Cylinder Removal ...................................................3.55
Flywheel Installation ...............................................3.79
Flywheel Removal ..................................................3.46
Installation ............................................................3.24
Intake Installation ...................................................3.98
Intake Removal......................................................3.97
Limiting / Misfire .....................................................4.40
Lower Crankcase Preparation ...................................3.74
Oil Flow Chart........................................................3.30
Oil Pressure Test....................................................3.29
Piston / Con Rod Assembly ......................................3.68
Piston Disassembly / Inspection (1000) .......................3.58
Piston Removal......................................................3.55
Piston Ring Installation ............................................3.66
Piston Ring Installed Gap (1000) ...............................3.61
Piston Ring Removal...............................................3.59
Piston Ring to Groove Clearance ...............................3.60
Removal...............................................................3.20
Service Notes (900/1000).......................................... 3.5
Specifications (900/1000).......................................... 3.8
Starter Drive Installation...........................................3.79
Starter One-Way Clutch Assembly .............................3.78
Starter One-Way Clutch Disassembly .........................3.47
Starter One-Way Clutch Inspection ............................3.46
Stator Cover Installation...........................................3.80
Stator Cover Removal / Inspection .............................3.45
Torque Specifications (900/1000)........................... 3.5-3.6
Troubleshooting ................................................... 3.115
Upper Crankcase Preparation ...................................3.66
Valve Clearance Adjustment .....................................3.93
Valve Cover Installation ...........................................3.95
Valve Cover Removal..............................................3.31
Valve Inspection.....................................................3.38
Valve Lash - Tappet Selection ...................................3.96
Valve Sealing Test .......................................... 3.40, 3.82
Valve Seat Reconditioning (1000) ..............................3.42
Valve Spring Removal .............................................3.37
Water Pump Housing Removal..................................3.46
Engine - 900
Camshaft / Bore Inspection ......................................3.33
Camshaft Installation / Timing ...................................3.84
Camshaft Removal .................................................3.31
Camshaft Sprocket Inspection...................................3.33
Crankshaft Installation .............................................3.70
Cylinder Head Removal ...........................................3.36
Piston Disassembly / Inspection ................................3.57
Piston Ring Installed Gap .........................................3.61
Piston-to-Cylinder Clearance ....................................3.62
Valve Seat Reconditioning........................................3.40
Engine Coolant Temp Sensor (ECT)
ECT Sensor Replacement........................................4.29
ECT Sensor Test ....................................................4.28
Operation Overview ................................................4.28
Engine Oil and Filter Change .......................................2.15
Engine Oil Level........................................................2.15
Engine Serial Number Location ....................................1.20
EPS
Torque Offset Procedure ........................................ 11.50
ETC Learn Procedure ........................................ 4.24, 4.50
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